Heidenhain MANUALplus 4110 User Manual Page 458
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458 9 Examples
9.1 Working with MANUALplus
9.1 Working with MANUALplus
The following example illustrates how to set up the machine and how
to machine a workpiece using the cycle programming feature. The
machining operation is to be performed in Teach-in mode. This has the
advantage that, once you have machined the first workpiece, you have
a cycle program that can be repeated any time.
Required tools
Roughing tool:
Position T1
WO = 1 Tool orientation
A = 93° Setting angle
B = 55° Nose angle
R = 0.8 Tool radius
Finishing tool:
Position T2
WO = 1 Tool orientation
A = 93° Setting angle
B = 55° Nose angle
R = 0.8 Tool radius
Threading tool:
Position T3
WO = 1 Tool orientation
Sequence of working steps
Clamp a workpiece blank (diameter 60 mm, length 100 mm).
Machine setup
– Define the workpiece zero point
– Measure the tool dimensions
Switch to "Teach-in" mode.
Machine the workpiece cycle by cycle.
- MANUALplus 1
- Functions 2
- Contents 3
- 2 Basics of Operation 31 6
- 4 Cycle Programming 79 8
- 5 ICP Programming 241 11
- 6 DIN Programming 277 12
- 7 Tool Management Mode 411 16
- 9 Examples 457 17
- 10 Tables and Overviews 523 17
- Introduction and 19
- Fundamentals 19
- 1.1 The MANUALplus 20
- 1.2 Features 21
- 1.3 MANUALplus Design 22
- 1.4 Axis Designations and 25
- Coordinate System 25
- Absolute coordinates 26
- Incremental coordinates 26
- Polar coordinates 26
- 1.5 Machine Reference Points 27
- 1.6 Tool Dimensions 28
- Basics of Operation 31
- 2.1 The MANUALplus Screen 32
- 2.1 The MANUALplus 32
- 2.2 Operation and Data Input 33
- 2.3 Error Messages 36
- 2.4 Explanation of Terms 39
- Machine Mode of Operation 41
- 3.1 Machine Mode of Operation 42
- 3.2 Switch-On / Switch-Off 43
- 3.3 Machine Data 46
- 3.4 Machine Setup 50
- 3.5 Setting up Tools 54
- 3.6 Manual Mode 60
- 3.7 Teach-In Mode 62
- 3.8 Program Run Mode 63
- 3.9 Graphic Simulation 68
- 3.10 Time Calculation 74
- 3.11 Program Management 75
- 3.13 Inch Mode 78
- Cycle Programming 79
- 4.1 Working with Cycles 80
- 4.2 Workpiece Blank Cycles 85
- 4.3 Single Cut Cycles 88
- 4.4 Roughing Cycles 100
- 4.5 Recessing cycles 129
- 4.6 Thread and Undercut 162
- Check the thread 164
- Press Last cut 164
- Activate Cycle Start 164
- Thread cycle (longitudinal) 165
- Tapered thread 168
- API thread 170
- Recut (longitudinal) thread 172
- Recut tapered thread 176
- Recut API thread 178
- Undercut DIN 76 180
- Undercut DIN 509 E 182
- Undercut DIN 509 F 184
- 4.7 Drilling Cycles 190
- 4.8 Milling Cycles 201
- 4.9 Drilling/Milling Patterns 227
- 4.10 DIN Cycles 239
- ICP Programming 241
- 5.1 ICP Contours 242
- 5.2 Editing ICP Contours 243
- 5.3 Importing of DXF Contours 250
- Contours 254
- Adding a contour element 257
- Deleting a contour element 257
- Superimposing form elements 259
- Entering form elements 263
- B chamfer width—or 264
- B rounding radius 264
- F special feed 264
- Undercuts, turning contour 265
- Entering lines on the face 269
- Lateral Surface 272
- DIN Programming 277
- 6.1 DIN Programming 278
- 6.2 Editing DIN Programs 281
- Chuck part, cylinder/tube G20 288
- Workpiece blank contour G21 289
- 6.4 Tool Positioning without 290
- Machining 290
- Tool change point G14 291
- Movements 292
- Speed limitation G26/G126 297
- Interrupted feed G64 297
- Feed per tooth G193 298
- Feed per revolution G95/G195 298
- Spindle speed G97/G197 299
- Compensation 300
- G40: Switch off TRC/MCRC 301
- G41/G42: Switch on TRC/MCRC 301
- 6.8 Compensation Values 302
- 6.9 Zero Point Shifts 305
- 6.10 Oversizes 308
- Contour definition 310
- End of cycle G80 310
- K oversize Z (default: 0) 311
- Contour finishing G89 318
- 6.12 Simple Turning Cycles 319
- 6.13 Recessing Cycles 324
- 6.14 Recess-Turning Cycles 331
- 6.15 Thread Cycles 335
- 6.16 Undercut Cycles 344
- 6.17 Parting Cycle 353
- 6.18 Drilling Cycles 354
- 6.19 C-Axis Commands 359
- 6.20 Face Machining 360
- Reference diameter G120 371
- Z end point 372
- C end angle 372
- Helical-slot milling G798 379
- Z center point 380
- R radius of circle 380
- 6.22 Pattern Machining 383
- 6.23 Other G Functions 391
- 6.24 Set T, S, F 392
- 6.24 Set T, S, F 392
- 6.26 Programming Variables 396
- WHILE (program repeat) 402
- 6.28 Variables as Address 403
- Parameters 403
- 6.29 Subprograms 406
- 6.30 M Functions 408
- Tool Management 411
- 7.1 Tool Management Mode of 412
- Operation 412
- Tool life management 413
- 7.2 Tool Organization 414
- 7.3 Tool Texts 416
- 7.4 Tool Data 418
- 7.5 Tool Data— 426
- Supplementary 426
- Organization Mode of 429
- 8.1 Organization Mode of 430
- 8.2 Parameters 431
- 8.3 Transfer 441
- 8.4 Service and Diagnosis 453
- Examples 457
- 9.1 Working with MANUALplus 458
- Contour element 3 511
- 9.6 DIN Programming Example 516
- "Threaded Stud" 516
- 9.7 DIN Programming Example 519
- "Milling Cycle" 519
- Tables and Overviews 523
- 10.1 Thread Pitch 524
- 10.2 Undercut Parameters 525
- 10.3 Technical Information 528
- 10.4 Peripheral Interface 532
- Overview of G functions 543
- Overview of G functions 543
- Overview of Cycles 547
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