Heidenhain MANUALplus 4110 User Manual

User’s ManualMANUALplus4110NC Software526 488-xxEnglish (en)9/2007

10 4.6 Thread and Undercut Cycles ... 162Thread cycle (longitudinal) ... 165Thread cycle (longitudinal)—Expanded ... 166Tapered thread ... 1

100 4 Cycle Programming4.4 Roughing CyclesExpanded mode RoundingExpanded modeChamfer (or rounding) at contour endBasic modeMachining with descending c

HEIDENHAIN MANUALplus 4110 1014.4 Roughing CyclesRoughing, longitudinal/transverseCall the "Roughing, longitudinal/transverse" cycles.Select

102 4 Cycle Programming4.4 Roughing CyclesCycle run1 Calculate the proportioning of cuts (infeed).2 Approach workpiece for first pass from X, Z.3 Move

HEIDENHAIN MANUALplus 4110 1034.4 Roughing CyclesRoughing, longitudinal/transverse—ExpandedCall the "Roughing, longitudinal/transverse" cycl

104 4 Cycle Programming4.4 Roughing CyclesCycle run1 Calculate the proportioning of cuts (infeed).2 Approach workpiece for first pass from X, Z.3 Move

HEIDENHAIN MANUALplus 4110 1054.4 Roughing CyclesFinishing cut, longitudinal/transverseCall the "Roughing, longitudinal/transverse" cycles.S

106 4 Cycle Programming4.4 Roughing CyclesExecution of "Finishing cut, transverse" cycle1 Move in transverse direction from X, Z to contour

HEIDENHAIN MANUALplus 4110 1074.4 Roughing CyclesFinishing cut, longitudinal/transverse—ExpandedCall the "Roughing, longitudinal/transverse"

108 4 Cycle Programming4.4 Roughing CyclesCycle run1 Move in transverse direction from X, Z to X1, Z1.2 Finish contour area from X1, Z1 to X2, Z2, tak

HEIDENHAIN MANUALplus 4110 1094.4 Roughing CyclesPlunge longitudinal/transverseCall the "Roughing, longitudinal/transverse" cycles.Select &q

HEIDENHAIN MANUALplus 4110 115.1 ICP Contours ... 2425.2 Editing ICP Contours ... 243Programming and adding to ICP contours ... 244Absolute or i

110 4 Cycle Programming4.4 Roughing CyclesCycle run1 Calculate the proportioning of cuts (infeed).2 Approach workpiece on paraxial path for first pass

HEIDENHAIN MANUALplus 4110 1114.4 Roughing CyclesPlunge, longitudinal/transverse—ExpandedCall the "Roughing, longitudinal/transverse" cycles

112 4 Cycle Programming4.4 Roughing Cycles S spindle speed / cutting speed F feed per revolution I, K oversize X, ZBy setting the following optiona

HEIDENHAIN MANUALplus 4110 1134.4 Roughing CyclesFinishing plunge, longitudinal/transverseCall the "Roughing, longitudinal/transverse" cycle

114 4 Cycle Programming4.4 Roughing CyclesCycle run1 Move in transverse direction from X, Z to contour starting point X1, Z1.2 Finish defined contour

HEIDENHAIN MANUALplus 4110 1154.4 Roughing CyclesFinishing plunge, longitudinal/transverse—ExpandedCall the "Roughing, longitudinal/transverse&qu

116 4 Cycle Programming4.4 Roughing CyclesBy setting the following optional parameters, you can define additional contour elements: W: Oblique cut at

HEIDENHAIN MANUALplus 4110 1174.4 Roughing CyclesICP contour-parallel, longitudinal/transverseCall the "Roughing, longitudinal/transverse" c

118 4 Cycle Programming4.4 Roughing CyclesCycle run1 Calculate the proportioning of cuts (infeed), taking the parameter J into account. J=0: The cutt

HEIDENHAIN MANUALplus 4110 1194.4 Roughing CyclesICP contour-parallel finishing, longitudinal/transverseCall the "Roughing, longitudinal/transver

12 6.1 DIN Programming ... 278Program and block structure ... 2796.2 Editing DIN Programs ... 281Block functions ... 281Word functions ...

120 4 Cycle Programming4.4 Roughing CyclesCycle run1 Move on paraxial path from X, Z to contour starting point.2 Finish defined contour area.

HEIDENHAIN MANUALplus 4110 1214.4 Roughing CyclesICP roughing, longitudinal/transverseCall the "Roughing, longitudinal/transverse" cycles.Se

122 4 Cycle Programming4.4 Roughing CyclesCycle run1 Calculate the proportioning of cuts (infeed).2 Approach workpiece on paraxial path for first pass

HEIDENHAIN MANUALplus 4110 1234.4 Roughing CyclesICP finishing, longitudinal or transverseCall the "Roughing, longitudinal/transverse" cycle

124 4 Cycle Programming4.4 Roughing CyclesCycle run1 Move on paraxial path from X, Z to contour starting point.2 Finish defined contour area.

HEIDENHAIN MANUALplus 4110 1254.4 Roughing CyclesExamples of roughing cyclesRoughing and finishing an outside contourThe shaded area from "AP&quo

126 4 Cycle Programming4.4 Roughing CyclesRoughing and finishing an inside contourThe shaded area from "AP" (starting point of contour) to &

HEIDENHAIN MANUALplus 4110 1274.4 Roughing CyclesRoughing (recess clearance) with plunge cycleThe tool to be used cannot plunge at the required angle

128 4 Cycle Programming4.4 Roughing CyclesSecond step:The area that was left out in the first step (shaded area in top left figure) is machined with t

HEIDENHAIN MANUALplus 4110 1294.5 Recessing cycles4.5 Recessing cyclesCutting and infeed directions for recessing cyclesMANUALplus automatically deter

HEIDENHAIN MANUALplus 4110 136.10 Oversizes ... 308Axis-parallel oversize G57 ... 308Contour-parallel oversize (equidistant) G58 ... 3096.11 Con

130 4 Cycle Programming4.5 Recessing cyclesContour elementsContour elements in recessing cyclesBasic mode Machining a rectangular areaExpanded modeObl

HEIDENHAIN MANUALplus 4110 1314.5 Recessing cyclesRecessing, radial/axialCall the recessing menu.Select the "Recessing, radial" cycle (see f

132 4 Cycle Programming4.5 Recessing cyclesCycle run1 Calculate the recess positions and the proportioning of cuts.2 Approach workpiece for next reces

HEIDENHAIN MANUALplus 4110 1334.5 Recessing cyclesRecessing, radial/axial—ExpandedCall the recessing menu.Select the "Recessing, radial" cyc

134 4 Cycle Programming4.5 Recessing cyclesCycle run1 Calculate the recess positions and the proportioning of cuts.2 Approach workpiece for next reces

HEIDENHAIN MANUALplus 4110 1354.5 Recessing cyclesRecessing radial/axial, finishingCall the recessing menu.Select the "Recessing, radial" cy

136 4 Cycle Programming4.5 Recessing cyclesCycle run1 Calculate the recess positions.2 Approach workpiece for next recess from starting point or from

HEIDENHAIN MANUALplus 4110 1374.5 Recessing cyclesRecessing radial/axial, finishing—Expanded Call the recessing menu.Select the "Recessing, radia

138 4 Cycle Programming4.5 Recessing cyclesCycle run1 Calculate the recess positions.2 Approach workpiece for next recess from starting point or from

HEIDENHAIN MANUALplus 4110 1394.5 Recessing cyclesICP recessing cyclesCall the recessing menu.Select the "ICP recessing, radial" cycle (see

14 6.16 Undercut Cycles ... 344Undercut contour G25 ... 344Undercut cycle G85 ... 345Undercut according to DIN 509 E with cylinder machining G8

140 4 Cycle Programming4.5 Recessing cyclesCycle run1 Calculate the recess positions and the proportioning of cuts.2 Approach workpiece for next reces

HEIDENHAIN MANUALplus 4110 1414.5 Recessing cyclesICP recessing radial/axial, finishingCall the recessing menu.Select the "ICP recessing, radial&

142 4 Cycle Programming4.5 Recessing cyclesCycle run1 Calculate the recess positions.2 Approach workpiece for next recess from starting point or from

HEIDENHAIN MANUALplus 4110 1434.5 Recessing cyclesRecess turningThe workpiece is machined by alternate recessing and roughing movements. The machining

144 4 Cycle Programming4.5 Recessing cyclesRecess turning, radial/axialCall the recessing menu.Select the "Recess turning" cycle.Select the

HEIDENHAIN MANUALplus 4110 1454.5 Recessing cyclesCycle run1 Calculate the proportioning of cuts.2 Approach workpiece for first pass from X, Z.3 Execu

146 4 Cycle Programming4.5 Recessing cyclesRecess turning, radial/axial—ExpandedCall the recessing menu.Select the "Recess turning" cycle.Se

HEIDENHAIN MANUALplus 4110 1474.5 Recessing cyclesBy setting the following optional parameters, you can define additional contour elements: A: Obliqu

148 4 Cycle Programming4.5 Recessing cyclesRecess turning radial/axial, finishingCall the recessing menu.Select the "Recess turning" cycle.S

HEIDENHAIN MANUALplus 4110 1494.5 Recessing cyclesCycle run1 Approach contour area from X, Z.2 Finish first side, then finish contour valley up to pos

HEIDENHAIN MANUALplus 4110 156.22 Pattern Machining ... 383Linear pattern, face G743 ... 383Circular pattern, face G745 ... 385Linear pattern, l

150 4 Cycle Programming4.5 Recessing cyclesRecess turning radial/axial, finishing—Expanded Call the recessing menu.Select the "Recess turning&quo

HEIDENHAIN MANUALplus 4110 1514.5 Recessing cyclesBy setting the following optional parameters, you can define additional contour elements: A: Obliqu

152 4 Cycle Programming4.5 Recessing cyclesICP recess turning, radial/axialCall the recessing menu.Select the "Recess turning" cycle.Select

HEIDENHAIN MANUALplus 4110 1534.5 Recessing cyclesCycle run1 Calculate the proportioning of cuts.2 Approach workpiece for first pass from X, Z.3 Execu

154 4 Cycle Programming4.5 Recessing cyclesICP recess turning radial/axial, finishingCall the recessing menu.Select the "Recess turning" cyc

HEIDENHAIN MANUALplus 4110 1554.5 Recessing cyclesCycle run1 Approach contour area from X, Z on paraxial path.2 Finish first side and contour area up

156 4 Cycle Programming4.5 Recessing cyclesUndercut type HCall the recessing menu.Select the "Undercut H" cycle.The contour depends on the p

HEIDENHAIN MANUALplus 4110 1574.5 Recessing cyclesUndercut type KCall the recessing menu.Select the "Undercut K" cycle.This cycle performs o

158 4 Cycle Programming4.5 Recessing cyclesUndercut type UCall the recessing menu.Select the "Undercut U" cycle.This cycle machines an "

HEIDENHAIN MANUALplus 4110 1594.5 Recessing cyclesPartingCall the recessing menu.Select the "Cut-off" cycle.The cycle parts the workpiece. I

16 7.1 Tool Management Mode of Operation ... 412Tool types ... 412Tool life management ... 4137.2 Tool Organization ... 4147.3 Tool Texts ...

160 4 Cycle Programming4.5 Recessing cyclesExamples of recessing cyclesRecess outsideThe machining operation is to be executed with the "Recessin

HEIDENHAIN MANUALplus 4110 1614.5 Recessing cyclesRecess insideThe machining operation is to be executed with the "Recessing, radial—Expanded&quo

162 4 Cycle Programming4.6 Thread and Undercut Cycles4.6 Thread and Undercut CyclesThread positionMANUALplus determines the direction of the thread fr

HEIDENHAIN MANUALplus 4110 1634.6 Thread and Undercut CyclesAngle of infeed (thread angle)With some thread cycles, you can indicate the angle of infee

164 4 Cycle Programming4.6 Thread and Undercut CyclesLast cutAfter the cycle is finished, the MANUALplus presents the Last cut option. You can use thi

HEIDENHAIN MANUALplus 4110 1654.6 Thread and Undercut CyclesThread cycle (longitudinal)Call the thread-cutting menu.Select the "Thread cycle.&quo

166 4 Cycle Programming4.6 Thread and Undercut CyclesThread cycle (longitudinal)—ExpandedCall the thread-cutting menu.Select the "Thread cycle.&q

HEIDENHAIN MANUALplus 4110 1674.6 Thread and Undercut CyclesCycle run1 Calculate the proportioning of cuts.2 Start first pass for first thread groove

168 4 Cycle Programming4.6 Thread and Undercut CyclesTapered thread Call the thread-cutting menu.Select "Tapered thread."Inner thread soft k

HEIDENHAIN MANUALplus 4110 1694.6 Thread and Undercut CyclesParameter combinations for taper angle: X1/Z1, X2/Z2 X1/Z1, Z2, W Z1, X2/Z2, WCycle run

HEIDENHAIN MANUALplus 4110 178.1 Organization Mode of Operation ... 4308.2 Parameters ... 431Current parameters ... 432Configuration parameters

170 4 Cycle Programming4.6 Thread and Undercut CyclesAPI threadCall the thread-cutting menu.Select "API thread."Inner thread soft keyOn: Int

HEIDENHAIN MANUALplus 4110 1714.6 Thread and Undercut CyclesCycle run1 Calculate the proportioning of cuts.2 Move to thread starting point X1, Z1.3 Mo

172 4 Cycle Programming4.6 Thread and Undercut CyclesRecut (longitudinal) threadCall the thread-cutting menu.Select the "Thread cycle."Press

HEIDENHAIN MANUALplus 4110 1734.6 Thread and Undercut CyclesCycle run1 Pre-position threading tool to center of thread groove.2 Transfer the tool posi

174 4 Cycle Programming4.6 Thread and Undercut CyclesRecut (longitudinal) thread—ExpandedCall the thread-cutting menu.Select the "Thread cycle.&q

HEIDENHAIN MANUALplus 4110 1754.6 Thread and Undercut CyclesCycle run1 Pre-position threading tool to center of thread groove.2 Transfer the tool posi

176 4 Cycle Programming4.6 Thread and Undercut CyclesRecut tapered threadCall the thread-cutting menu.Select "Tapered thread."Press the Recu

HEIDENHAIN MANUALplus 4110 1774.6 Thread and Undercut CyclesCycle run1 Pre-position threading tool to center of thread groove.2 Transfer the tool posi

178 4 Cycle Programming4.6 Thread and Undercut CyclesRecut API threadCall the thread-cutting menu.Select "API thread."Press the Recut soft k

HEIDENHAIN MANUALplus 4110 1794.6 Thread and Undercut CyclesCycle run1 Pre-position threading tool to center of thread groove.2 Transfer the tool posi

180 4 Cycle Programming4.6 Thread and Undercut CyclesUndercut DIN 76Call the thread-cutting menu.Select the "Undercut DIN 76" cycle.With ret

HEIDENHAIN MANUALplus 4110 1814.6 Thread and Undercut CyclesAll parameters that you enter will be accounted for—even if the standard table prescribes

182 4 Cycle Programming4.6 Thread and Undercut CyclesUndercut DIN 509 ECall the thread-cutting menu.Select the "Undercut DIN 509 E" cycle.Wi

HEIDENHAIN MANUALplus 4110 1834.6 Thread and Undercut CyclesCycle run1 Approach workpiece from X, Z to cylinder starting point X1, or for the thread

184 4 Cycle Programming4.6 Thread and Undercut CyclesUndercut DIN 509 FCall the thread-cutting menu.Select the "Undercut DIN 509 F" cycle.Wi

HEIDENHAIN MANUALplus 4110 1854.6 Thread and Undercut CyclesCycle run1 Approach workpiece from X, Z to cylinder starting point X1, or for the thread

186 4 Cycle Programming4.6 Thread and Undercut CyclesExamples of thread and undercut cyclesExternal thread and thread undercutThe machining operation

HEIDENHAIN MANUALplus 4110 1874.6 Thread and Undercut CyclesSecond stepThe "Thread cycle (longitudinal)—Expanded" cuts the thread. The cycle

188 4 Cycle Programming4.6 Thread and Undercut CyclesInternal thread and thread undercutThe machining operation is to be performed in two steps. Threa

HEIDENHAIN MANUALplus 4110 1894.6 Thread and Undercut CyclesSecond stepThe "Thread cycle (longitudinal)" cuts the thread. The thread pitch i

Introduction and Fundamentals

190 4 Cycle Programming4.7 Drilling Cycles4.7 Drilling CyclesDrilling cycles SymbolAxial/Radial drilling cycleFor drilling single holes and patternsAx

HEIDENHAIN MANUALplus 4110 1914.7 Drilling CyclesDrilling, axial/radialCall the drilling menu.Select the "Drilling, axial" cycle.Select the

192 4 Cycle Programming4.7 Drilling CyclesCycle run1 Position spindle to "spindle angle C" (in Manual mode, machining starts from the curren

HEIDENHAIN MANUALplus 4110 1934.7 Drilling CyclesDeep-hole drilling, axial/radialCall the drilling menu.Select the "Deep-hole drilling, axial&quo

194 4 Cycle Programming4.7 Drilling CyclesDrilling radial: X1 starting point of hole—default: Drilling starts from position X X2 end point of holeCy

HEIDENHAIN MANUALplus 4110 1954.7 Drilling CyclesTapping, axial/radialCall the drilling menu.Select the "Tapping, axial" cycle.Select the &q

196 4 Cycle Programming4.7 Drilling CyclesCycle run1 Position spindle to "spindle angle C" (in Manual mode, machining starts from the curren

HEIDENHAIN MANUALplus 4110 1974.7 Drilling CyclesThread milling, axialCall the drilling menu.Select the "Thread milling, axial" cycle.The cy

198 4 Cycle Programming4.7 Drilling CyclesCycle run1 Position spindle to "spindle angle C" (in Manual mode, machining starts from the curren

HEIDENHAIN MANUALplus 4110 1994.7 Drilling CyclesExamples of drilling cyclesCentric drilling and tappingThe machining operation is to be performed in

MANUALplus 4110, Software and FunctionsThis manual describes functions that are available in MANUALplus 4110 controls with NC software numbers 507 807

20 1 Introduction and Fundamentals1.1 The MANUALplus1.1 The MANUALplusThe MANUALplus control combines modern control and drive technology with the fun

200 4 Cycle Programming4.7 Drilling CyclesDeep-hole drillingA hole is to be bored through the workpiece outside the turning center with the cycle &quo

HEIDENHAIN MANUALplus 4110 2014.8 Milling Cycles4.8 Milling CyclesIn Teach-in mode these cycles include the activation/deactivation of the C axis and

202 4 Cycle Programming4.8 Milling CyclesRapid traverse positioningCall the milling menu.Select the "Rapid traverse positioning" cycle.The c

HEIDENHAIN MANUALplus 4110 2034.8 Milling CyclesSlot, axialCall the milling menu.Select the "Slot, axial" cycle.This cycle mills a slot on t

204 4 Cycle Programming4.8 Milling CyclesFigure, axialCall the milling menu.Select the "Figure, axial" cycle.Depending on the parameters, th

HEIDENHAIN MANUALplus 4110 2054.8 Milling CyclesCycle parameters (first input window) X, Z starting point C spindle angle (C-axis position)—default:

206 4 Cycle Programming4.8 Milling CyclesCycle parameters (second input window) P infeed depth—default: Total depth in one infeed U overlap factor

HEIDENHAIN MANUALplus 4110 2074.8 Milling CyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mod

208 4 Cycle Programming4.8 Milling CyclesICP contour, axialCall the milling menu.Select "ICP contour, axial."Depending on the parameters, th

HEIDENHAIN MANUALplus 4110 2094.8 Milling CyclesCycle parameters (first input window) X, Z starting point C spindle angle (C-axis position)—default:

HEIDENHAIN MANUALplus 4110 211.2 Features1.2 FeaturesThe functions of the MANUALplus are grouped into operating modes: Machine mode of operationThis

210 4 Cycle Programming4.8 Milling CyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode).2 Ca

HEIDENHAIN MANUALplus 4110 2114.8 Milling CyclesFace millingCall the milling menu.Select the "Face milling" cycle.Depending on the parameter

212 4 Cycle Programming4.8 Milling CyclesCycle parameters (first input window) X, Z starting point C spindle angle (C-axis position)—default: Curren

HEIDENHAIN MANUALplus 4110 2134.8 Milling CyclesCycle parameters (second input window) P infeed depth—default: Total depth in one infeed U overlap f

214 4 Cycle Programming4.8 Milling CyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode).2 Ca

HEIDENHAIN MANUALplus 4110 2154.8 Milling CyclesSlot, radialCall the milling menu.Select the "Slot, radial" cycle.This cycle mills a slot on

216 4 Cycle Programming4.8 Milling CyclesFigure, radialCall the milling menu.Select the "Figure, radial" cycle.Depending on the parameters,

HEIDENHAIN MANUALplus 4110 2174.8 Milling CyclesCycle parameters (first input window) X, Z starting point C spindle angle (C-axis position)—default:

218 4 Cycle Programming4.8 Milling CyclesCycle parameters (second input window) P infeed depth—default: Total depth in one infeed U overlap factor

HEIDENHAIN MANUALplus 4110 2194.8 Milling CyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mod

22 1 Introduction and Fundamentals1.3 MANUALplus Design1.3 MANUALplus DesignThe dialog between machinist and control takes place via: Screen Soft ke

220 4 Cycle Programming4.8 Milling CyclesICP contour, radialCall the milling menu.Select "ICP contour, radial."Depending on the parameters,

HEIDENHAIN MANUALplus 4110 2214.8 Milling CyclesCycle parameters (first input window) X, Z starting point C spindle angle (C-axis position)—default:

222 4 Cycle Programming4.8 Milling CyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode).2 Ca

HEIDENHAIN MANUALplus 4110 2234.8 Milling CyclesHelical-slot milling, radialCall the milling menu.Select the "Helical-slot milling, radial"

224 4 Cycle Programming4.8 Milling CyclesCutting direction for contour milling and pocket millingMilling direction for contour millingCycle type Cutti

HEIDENHAIN MANUALplus 4110 2254.8 Milling CyclesLeft (J=3) Climb milling (H=1) Mx03 LeftRight (J=3) Climb milling (H=1) Mx04 RightMilling direction fo

226 4 Cycle Programming4.8 Milling CyclesExamples of milling cyclesMilling on the faceIn this example, a pocket is milled. The milling example in &quo

HEIDENHAIN MANUALplus 4110 2274.9 Drilling/Milling Patterns4.9 Drilling/Milling PatternsNote on using drilling/milling patterns: Drilling patterns: M

228 4 Cycle Programming4.9 Drilling/Milling PatternsDrilling/milling pattern linear, axialCall the drilling menu.Select "Drilling axial " (s

HEIDENHAIN MANUALplus 4110 2294.9 Drilling/Milling PatternsCycle parameters X, Z starting point C spindle angle (C-axis position)—default: Current s

HEIDENHAIN MANUALplus 4110 231.3 MANUALplus DesignData input keypad SymbolMenuCall the main menu.ProcessSelect a new mode of operation.BackspaceDelete

230 4 Cycle Programming4.9 Drilling/Milling PatternsDrilling/milling pattern circular, axialCall the drilling menu.Select "Drilling axial "

HEIDENHAIN MANUALplus 4110 2314.9 Drilling/Milling PatternsCycle parameters X, Z starting point C spindle angle (C-axis position)—default: Current s

232 4 Cycle Programming4.9 Drilling/Milling PatternsDrilling/milling pattern linear, radialCall the drilling menu.Select "Drilling, radial "

HEIDENHAIN MANUALplus 4110 2334.9 Drilling/Milling PatternsCycle parameters X, Z starting point C spindle angle (C-axis position)—default: Current s

234 4 Cycle Programming4.9 Drilling/Milling PatternsDrilling/milling pattern circular, radialCall the drilling menu.Select "Drilling, radial &quo

HEIDENHAIN MANUALplus 4110 2354.9 Drilling/Milling PatternsCycle parameters X, Z starting point C spindle angle (C-axis position)—default: Current s

236 4 Cycle Programming4.9 Drilling/Milling PatternsExamples of pattern machiningLinear hole pattern on faceA linear hole pattern is to be machined on

HEIDENHAIN MANUALplus 4110 2374.9 Drilling/Milling PatternsCircular hole pattern on faceA circular hole pattern is to be machined on the face of the w

238 4 Cycle Programming4.9 Drilling/Milling PatternsLinear hole pattern on lateral surfaceA linear hole pattern is to be machined on the lateral surfa

HEIDENHAIN MANUALplus 4110 2394.10 DIN Cycles4.10 DIN Cycles„Select "DIN cycle."This function allows you to select a DIN cycle (DIN macro) a

24 1 Introduction and Fundamentals1.3 MANUALplus DesignMachine operating panelThe machine operating panel is interfaced to the lathe by the machine to

ICP Programming

242 5 ICP Programming5.1 ICP Contours5.1 ICP ContoursThe Interactive Contour Programming (ICP) feature provides graphic support when you are defining

HEIDENHAIN MANUALplus 4110 2435.2 Editing ICP Contours5.2 Editing ICP ContoursAn ICP contour consists of definitions of the individual contour element

244 5 ICP Programming5.2 Editing ICP ContoursProgramming and adding to ICP contoursAfter selecting a contour element, you enter the known parameters.

HEIDENHAIN MANUALplus 4110 2455.2 Editing ICP ContoursTransitions between contour elementsA transition between two contour elements is called "ta

246 5 ICP Programming5.2 Editing ICP ContoursContour graphicsAs soon as you have entered a contour element, MANUALplus checks whether the element is &

HEIDENHAIN MANUALplus 4110 2475.2 Editing ICP ContoursChanging the ICP contour graphicsMANUALplus selects the area to be represented such that all ent

248 5 ICP Programming5.2 Editing ICP ContoursSelection of solutionsIf the entered data permit several possible solutions, you can inspect the mathemat

HEIDENHAIN MANUALplus 4110 2495.2 Editing ICP ContoursContour directionThe cutting direction depends on the direction of the contour. If the contour i

HEIDENHAIN MANUALplus 4110 251.4 Axis Designations and Coordinate System1.4 Axis Designations and Coordinate SystemAxis designationsThe cross slide is

250 5 ICP Programming5.3 Importing of DXF Contours5.3 Importing of DXF ContoursFundamentalsContours available in DXF format can be imported into the I

HEIDENHAIN MANUALplus 4110 2515.3 Importing of DXF ContoursDXF importThe ICP editor offers the DXF import during the contour entry phase.Press Edit IC

252 5 ICP Programming5.3 Importing of DXF ContoursConfiguring the DXF importAfter you have selected a file with DXF contours, you can adapt the parame

HEIDENHAIN MANUALplus 4110 2535.3 Importing of DXF Contours Maximum distance: The DXF import sets the starting point to one of the two contour points

254 5 ICP Programming5.4 Programming Changes to ICP Contours5.4 Programming Changes to ICP ContoursYou can edit existing contours by: Editing contour

HEIDENHAIN MANUALplus 4110 2555.4 Programming Changes to ICP ContoursEditing an unsolved contour elementIf a contour contains "unsolved" con

256 5 ICP Programming5.4 Programming Changes to ICP ContoursShifting a contourYou can shift a contour if it is not at the desired position. Select a s

HEIDENHAIN MANUALplus 4110 2575.4 Programming Changes to ICP ContoursAdding a contour elementPress Insert element."Append" additional contou

258 5 ICP Programming5.4 Programming Changes to ICP Contours"Splitting" a contourIf you delete a contour element which is located between pr

HEIDENHAIN MANUALplus 4110 2595.4 Programming Changes to ICP ContoursSuperimposing form elementsWhen superimposing form elements, select the corner to

26 1 Introduction and Fundamentals1.4 Axis Designations and Coordinate SystemAbsolute coordinatesIf the coordinates of a position are referenced to th

260 5 ICP Programming5.5 ICP Contour Elements, Turning Contour5.5 ICP Contour Elements, Turning ContourEntering lines, turning contourUse the menu sym

HEIDENHAIN MANUALplus 4110 2615.5 ICP Contour Elements, Turning ContourSelect the line direction. You enter absolute or polar dimensions for the line

262 5 ICP Programming5.5 ICP Contour Elements, Turning ContourEntering circular arcs, turning contourArc with center and radiusArc with radiusArc with

HEIDENHAIN MANUALplus 4110 2635.5 ICP Contour Elements, Turning ContourEntering form elementsChamfer/roundingChamfers/roundings are defined on contour

264 5 ICP Programming5.5 ICP Contour Elements, Turning ContourChamfer/rounding, turning contourSelect form elements or chamfer/rounding.Choose chamfer

HEIDENHAIN MANUALplus 4110 2655.5 ICP Contour Elements, Turning ContourUndercuts, turning contourSelect form elements.Select thread undercut DIN 76.Fo

266 5 ICP Programming5.5 ICP Contour Elements, Turning ContourSelect form elements.Select undercut DIN 509 E.Parameters that are not entered are autom

HEIDENHAIN MANUALplus 4110 2675.5 ICP Contour Elements, Turning ContourSelect form elements.Select undercut DIN 509 F.Parameters that are not entered

268 5 ICP Programming5.6 ICP Contour Elements on the Face5.6 ICP Contour Elements on the FaceEnter the dimensions of the contour elements on face and

HEIDENHAIN MANUALplus 4110 2695.6 ICP Contour Elements on the FaceEntering lines on the faceSelect the line direction. You enter the dimensions of the

HEIDENHAIN MANUALplus 4110 271.5 Machine Reference Points1.5 Machine Reference PointsMachine zero pointThe point of intersection of the X and Z axes i

270 5 ICP Programming5.6 ICP Contour Elements on the FaceEntering circular arcs on the faceArc with center and radiusArc with radiusArc with center Yo

HEIDENHAIN MANUALplus 4110 2715.6 ICP Contour Elements on the FaceEntering chamfers/roundings on the faceSelect chamfer/rounding.Choose chamfer.Choose

272 5 ICP Programming5.7 ICP Contour Elements on the Lateral Surface5.7 ICP Contour Elements on the Lateral SurfaceYou can use the linear dimension as

HEIDENHAIN MANUALplus 4110 2735.7 ICP Contour Elements on the Lateral SurfaceEntering lines on the lateral surfaceSelect the line direction. You enter

274 5 ICP Programming5.7 ICP Contour Elements on the Lateral SurfaceEntering circular arcs on the lateral surfaceArc with center and radiusArc with ra

HEIDENHAIN MANUALplus 4110 2755.7 ICP Contour Elements on the Lateral SurfaceEntering chamfers/roundings on the lateral surfaceSelect chamfer/rounding

HEIDENHAIN MANUALplus 4110 277DIN Programming

278 6 DIN Programming6.1 DIN Programming6.1 DIN ProgrammingThe structure of programs and program blocks follows the standard DIN 66025 (ISO 6983) and

HEIDENHAIN MANUALplus 4110 2796.1 DIN ProgrammingProgram and block structureProgram structure Program number, starting with the character "%&quo

28 1 Introduction and Fundamentals1.6 Tool Dimensions1.6 Tool DimensionsMANUALplus requires data on the specific tools for a variety of tasks, such as

280 6 DIN Programming6.1 DIN ProgrammingOverview of DIN commands Traversing commandsFor moving the slide on a linear or circular path.  CyclesFor ro

HEIDENHAIN MANUALplus 4110 2816.2 Editing DIN Programs6.2 Editing DIN ProgramsCall the DIN editor.Call the program list.Select DIN programs.Select DIN

282 6 DIN Programming6.2 Editing DIN ProgramsPosition the cursor on the NC block.Press Change block no.Enter the new block number.Transfer the new blo

HEIDENHAIN MANUALplus 4110 2836.2 Editing DIN ProgramsWord functionsThe functions ("Delete word," "Change word," etc.) refer to th

284 6 DIN Programming6.2 Editing DIN ProgramsCommentsIf you enter a comment in an empty block, the block number is deleted and only the comment is sto

HEIDENHAIN MANUALplus 4110 2856.2 Editing DIN ProgramsBlock functionsMark several successive NC blocks (block sequence) to be able to cut, copy or del

286 6 DIN Programming6.2 Editing DIN ProgramsMenu structureSelect the function group by menu key. G and M functions: The function number and further

HEIDENHAIN MANUALplus 4110 2876.2 Editing DIN ProgramsProgramming G functionsSelect "G function."Enter the G number.Call the G function.Ente

288 6 DIN Programming6.3 Definition of Workpiece Blank6.3 Definition of Workpiece BlankChuck part, cylinder/tube G20G20 describes the workpiece blank

HEIDENHAIN MANUALplus 4110 2896.3 Definition of Workpiece BlankWorkpiece blank contour G21G21 describes the setup used. The workpiece blank is describ

HEIDENHAIN MANUALplus 4110 291.6 Tool DimensionsMilling cutter radius compensation (MCRC)In milling operations, the outside diameter of the milling cu

290 6 DIN Programming6.4 Tool Positioning without Machining6.4 Tool Positioning without MachiningRapid traverse G0Geometry command: G0 defines the sta

HEIDENHAIN MANUALplus 4110 2916.4 Tool Positioning without MachiningTool change point G14The slide moves at rapid traverse to the tool change position

292 6 DIN Programming6.5 Simple Linear and Circular Movements6.5 Simple Linear and Circular MovementsLinear path G1Geometry command: G1 defines a line

HEIDENHAIN MANUALplus 4110 2936.5 Simple Linear and Circular MovementsCircular path G2, G3—incremental center coordinatesGeometry command: G2/G3 defin

294 6 DIN Programming6.5 Simple Linear and Circular MovementsParameters G2, G3 X end point (diameter value) Z end point R radius I center point in

HEIDENHAIN MANUALplus 4110 2956.5 Simple Linear and Circular MovementsCircular path G12, G13—absolute center coordinatesGeometry command: G12/G13 defi

296 6 DIN Programming6.5 Simple Linear and Circular MovementsParameters G12, G13 X end point (diameter value) Z end point R radius I center point

HEIDENHAIN MANUALplus 4110 2976.6 Feed Rate and Spindle Speed6.6 Feed Rate and Spindle SpeedSpeed limitation G26/G126The speed limit remains in effect

298 6 DIN Programming6.6 Feed Rate and Spindle SpeedFeed per tooth G193G193 defines the feed rate with respect to the number of teeth of the cutter.Pa

HEIDENHAIN MANUALplus 4110 2996.6 Feed Rate and Spindle SpeedConstant cutting speed G96/G196G96/G196 defines a constant cutting speed.Parameters S cu

HEIDENHAIN MANUALplus 4110 3ContentsIntroduction and Fundamentals1Basics of Operation2Machine Mode of Operation3Cycle Programming4ICP Programming5DIN

300 6 DIN Programming6.7 Tool-Tip / Milling-Cutter Radius Compensation6.7 Tool-Tip / Milling-Cutter Radius CompensationFundamentalsTool-tip radius com

HEIDENHAIN MANUALplus 4110 3016.7 Tool-Tip / Milling-Cutter Radius CompensationG40: Switch off TRC/MCRC The TRC/MCRC remains in effect until a block

302 6 DIN Programming6.8 Compensation Values6.8 Compensation Values(Changing the) cutter compensation G148MANUALplus manages three wear compensation v

HEIDENHAIN MANUALplus 4110 3036.8 Compensation ValuesAdditive compensation G149MANUALplus manages 16 tool-independent compensation values, which are a

304 6 DIN Programming6.8 Compensation ValuesCompensation of right-hand tool nose G150Compensation of left-hand tool nose G151With recessing tools, the

HEIDENHAIN MANUALplus 4110 3056.9 Zero Point Shifts6.9 Zero Point ShiftsZero point shift G51G51 shifts the workpiece zero point by "Z" (or &

306 6 DIN Programming6.9 Zero Point ShiftsAdditive zero point shift G56G56 shifts the workpiece zero point by "Z" (or "X"). The sh

HEIDENHAIN MANUALplus 4110 3076.9 Zero Point ShiftsAbsolute zero point shift G59G59 sets the workpiece zero point to the position "X, Z." Th

308 6 DIN Programming6.10 Oversizes6.10 OversizesAxis-parallel oversize G57G57 defines different oversizes for X and Z. G57 is programmed before the r

HEIDENHAIN MANUALplus 4110 3096.10 OversizesContour-parallel oversize (equidistant) G58G58 defines a contour-parallel oversize. G58 is programmed befo

Basics of Operation

310 6 DIN Programming6.11 Contour-Based Turning Cycles6.11 Contour-Based Turning CyclesContour definitionFor contour-based cycles (turning / recessing

HEIDENHAIN MANUALplus 4110 3116.11 Contour-Based Turning CyclesLongitudinal contour roughing G817/G818The cycles machine the contour area described by

312 6 DIN Programming6.11 Contour-Based Turning CyclesNote on the execution of the cycle: MANUALplus automatically determines the cutting and infeed

HEIDENHAIN MANUALplus 4110 3136.11 Contour-Based Turning CyclesLongitudinal contour roughing with recessing G819The cycle machines the contour area de

314 6 DIN Programming6.11 Contour-Based Turning CyclesTransverse contour roughing G827/G828The cycle machines the contour area described by the curren

HEIDENHAIN MANUALplus 4110 3156.11 Contour-Based Turning CyclesNote on the execution of the cycle: MANUALplus automatically determines the cutting an

316 6 DIN Programming6.11 Contour-Based Turning CyclesTransverse contour roughing with recessing G829The cycle machines the contour area described by

HEIDENHAIN MANUALplus 4110 3176.11 Contour-Based Turning CyclesContour-parallel roughing G836G836 machines the workpiece sections parallel to the cont

318 6 DIN Programming6.11 Contour-Based Turning CyclesContour finishing G89G89 finishes the contour area defined in the subsequent blocks (see “Contou

HEIDENHAIN MANUALplus 4110 3196.12 Simple Turning Cycles6.12 Simple Turning CyclesRoughing longitudinal G81G81 machines the contour area defined by th

32 2 Basics of Operation2.1 The MANUALplus Screen2.1 The MANUALplus Screen MANUALplus shows the data to be displayed in windows. Some windows only app

320 6 DIN Programming6.12 Simple Turning CyclesRoughing transverse G82G82 machines the contour area defined by the current tool position and "Z,

HEIDENHAIN MANUALplus 4110 3216.12 Simple Turning CyclesSimple contour repeat cycle G83G83 repeatedly executes the machining cycle programmed in the s

322 6 DIN Programming6.12 Simple Turning CyclesLine with radius G87G87 machines transition radii at orthogonal, paraxial inside and outside corners. A

HEIDENHAIN MANUALplus 4110 3236.12 Simple Turning CyclesLine with chamfer G88G88 machines chamfers at orthogonal, paraxial outside corners. A precedin

324 6 DIN Programming6.13 Recessing Cycles6.13 Recessing CyclesContour recessing axial G861 / radial G862The cycles machine an axial/radial recess in

HEIDENHAIN MANUALplus 4110 3256.13 Recessing CyclesNote on the execution of the cycle: MANUALplus determines the cutting direction from the current t

326 6 DIN Programming6.13 Recessing CyclesContour recessing cycle, finishing, axial G863 / radial G864The cycles axially/radially finish the contour a

HEIDENHAIN MANUALplus 4110 3276.13 Recessing CyclesNote on the execution of the cycle: Tool position at the end of the cycle: Cycle starting pointExa

328 6 DIN Programming6.13 Recessing CyclesSimple recessing cycle, axial G865 / radial G866The cycles axially/radially machine the rectangle described

HEIDENHAIN MANUALplus 4110 3296.13 Recessing CyclesRecessing finishing, axial G867 / radial G868The cycles axially/radially finish the contour area de

HEIDENHAIN MANUALplus 4110 332.2 Operation and Data Input2.2 Operation and Data InputModes of operationThe active mode of operation is highlighted. MA

330 6 DIN Programming6.13 Recessing CyclesSimple recessing cycle G86G86 machines simple radial/axial inside and outside recesses with chamfers. From t

HEIDENHAIN MANUALplus 4110 3316.14 Recess-Turning Cycles6.14 Recess-Turning CyclesFunction of recess turning cyclesThe defined contour area is machine

332 6 DIN Programming6.14 Recess-Turning CyclesSimple recess-turning cycle, longitudinal G811 / transverse G821The cycles machine the rectangle descri

HEIDENHAIN MANUALplus 4110 3336.14 Recess-Turning CyclesRecess-turning cycle, longitudinal G815 / transverse G825The cycles machine the contour area d

334 6 DIN Programming6.14 Recess-Turning CyclesNote on the execution of the cycle: Tool position at the end of the cycle: Cycle starting pointExample

HEIDENHAIN MANUALplus 4110 3356.15 Thread Cycles6.15 Thread CyclesUniversal thread cycle G31G31 cuts threads in any desired direction and position (lo

336 6 DIN Programming6.15 Thread Cycles G31 with contour definition: "X, Z" is not programmed. G31 is followed by NC blocks defining up to

HEIDENHAIN MANUALplus 4110 3376.15 Thread CyclesSingle thread G32G32 cuts a simple thread in any desired direction and position (longitudinal, tapered

338 6 DIN Programming6.15 Thread CyclesThread single path G33G33 cuts threads in any desired direction and position with variable pitch (longitudinal,

HEIDENHAIN MANUALplus 4110 3396.15 Thread CyclesMetric ISO thread G35 G35 cuts a longitudinal thread (internal or external thread). The thread starts

34 2 Basics of Operation2.2 Operation and Data InputData inputInput windows comprise several input fields. You can move the cursor to the desired inpu

340 6 DIN Programming6.15 Thread CyclesSimple longitudinal single-start thread G350 G350 cuts a longitudinal thread (internal or external thread). The

HEIDENHAIN MANUALplus 4110 3416.15 Thread CyclesExtended longitudinal multi-start thread G351 G351 machines a single or multi-start longitudinal threa

342 6 DIN Programming6.15 Thread CyclesTapered API thread G352 This cycle cuts a tapered single or multi-start API thread. The depth of thread decreas

HEIDENHAIN MANUALplus 4110 3436.15 Thread CyclesTapered thread G353 G353 cuts a tapered single or multi-start thread with variable pitch.Parameters X

344 6 DIN Programming6.16 Undercut Cycles6.16 Undercut CyclesUndercut contour G25G25 generates an undercut form element (DIN 509 E, DIN 509 F, DIN 76)

HEIDENHAIN MANUALplus 4110 3456.16 Undercut CyclesUndercut cycle G85With the function G85, you can machine undercuts according to DIN 509 E, DIN 509 F

346 6 DIN Programming6.16 Undercut CyclesUndercut angle (for undercuts according to DIN 509 E and F): 15°Transverse angle (for undercuts according to

HEIDENHAIN MANUALplus 4110 3476.16 Undercut CyclesUndercut according to DIN 509 E with cylinder machining G851The cycle machines the adjoining cylinde

348 6 DIN Programming6.16 Undercut CyclesUndercut according to DIN 509 F with cylinder machining G852The cycle machines the adjoining cylinder, the un

HEIDENHAIN MANUALplus 4110 3496.16 Undercut CyclesUndercut according to DIN 76 with cylinder machining G853The cycle machines the adjoining cylinder,

HEIDENHAIN MANUALplus 4110 352.2 Operation and Data InputAlphanumeric keyboardProgram descriptions, tool descriptions, comments, etc. are entered with

350 6 DIN Programming6.16 Undercut CyclesUndercut type U G856Cycle G856 machines an undercut and finishes the adjoining plane surface. A chamfer or ro

HEIDENHAIN MANUALplus 4110 3516.16 Undercut CyclesUndercut type H G857The cycle G857 machines an undercut. The end point is determined from the plungi

352 6 DIN Programming6.16 Undercut CyclesUndercut type K G858The cycle G858 machines an undercut. This cycle performs only one cut at an angle of 45°.

HEIDENHAIN MANUALplus 4110 3536.17 Parting Cycle6.17 Parting CycleParting cycle G859The cycle G859 parts the workpiece. If programmed, a chamfer or ro

354 6 DIN Programming6.18 Drilling Cycles6.18 Drilling CyclesDrilling cycle G71You can use cycle G71 with stationary tools for drilling axial holes in

HEIDENHAIN MANUALplus 4110 3556.18 Drilling CyclesDeep-hole drilling cycle G74You can use cycle G74 with stationary tools for drilling axial holes in

356 6 DIN Programming6.18 Drilling CyclesNotes: The control starts execution of the cycle at the current tool and spindle position. The starting poin

HEIDENHAIN MANUALplus 4110 3576.18 Drilling CyclesTapping G36You can use cycle G36 with stationary tools for cutting axial threads in the turning cent

358 6 DIN Programming6.18 Drilling CyclesThread milling, axial G799The cycle mills a thread in existing holes.Place the tool on the center of the hole

HEIDENHAIN MANUALplus 4110 3596.19 C-Axis Commands6.19 C-Axis CommandsZero point shift, C axis G152G152 defines an absolute zero point for the C axis

36 2 Basics of Operation2.3 Error Messages2.3 Error MessagesThe appearance and effect of a MANUALplus error message depend on the current operation.Di

360 6 DIN Programming6.20 Face Machining6.20 Face MachiningStarting point of contour / rapid traverse G100Geometry command: G100 defines the starting

HEIDENHAIN MANUALplus 4110 3616.20 Face MachiningLinear segment, face G101Geometry command: G101 defines a linear segment in a contour on the face.Mac

362 6 DIN Programming6.20 Face MachiningCircular arc, face G102/G103Geometry command: G102/G103 defines a circular arc in a contour on the face.Machin

HEIDENHAIN MANUALplus 4110 3636.20 Face MachiningLinear slot, face G791G791 mills a slot from the current tool position to the end point. The slot wid

364 6 DIN Programming6.20 Face MachiningContour and figure milling cycle, face G793G793 mills figures or (open or closed) "independent" cont

HEIDENHAIN MANUALplus 4110 3656.20 Face Machining Q cycle type (default: 0): Depending on "U," the following applies: Contour milling (U=0

366 6 DIN Programming6.20 Face MachiningArea milling, face G797Depending on "Q," G797 mills surfaces, polygons or the figure defined in the

HEIDENHAIN MANUALplus 4110 3676.20 Face Machining O roughing/finishing (default: 0) O=0: Roughing O=1: Finishing J milling direction: For polygons

368 6 DIN Programming6.20 Face MachiningFigure definition: Full circle, face G304G304 defines a full circle on the face. Program this figure in conjun

HEIDENHAIN MANUALplus 4110 3696.20 Face MachiningFigure definition: Rectangle, face G305G305 defines a rectangle on the face. Program this figure in c

HEIDENHAIN MANUALplus 4110 372.3 Error MessagesClearing an error messageYou can cancel the error message on which the cursor is located with the "

370 6 DIN Programming6.20 Face MachiningFigure definition: Eccentric polygon, face G307G307 defines a polygon on the face. Program this figure in conj

HEIDENHAIN MANUALplus 4110 3716.21 Lateral Surface Machining6.21 Lateral Surface MachiningReference diameter G120G120 determines the reference diamete

372 6 DIN Programming6.21 Lateral Surface MachiningStarting point of contour / rapid traverse G110Geometry command: G110 defines the starting point of

HEIDENHAIN MANUALplus 4110 3736.21 Lateral Surface MachiningLinear segment, lateral surface G111Geometry command: G111 defines a linear segment in a c

374 6 DIN Programming6.21 Lateral Surface MachiningCircular arc, lateral surface G112/G113Geometry command: G112/G113 defines a circular arc in a cont

HEIDENHAIN MANUALplus 4110 3756.21 Lateral Surface MachiningExample: G112, G113%110.nc[G110, G111, G113, G794]N1 T71 G197 S1200 G195 F0.2 M104N2 M14N3

376 6 DIN Programming6.21 Lateral Surface MachiningLinear slot, lateral surface G792G792 mills a slot from the current tool position to the end point.

HEIDENHAIN MANUALplus 4110 3776.21 Lateral Surface MachiningContour and figure milling cycle, lateral surface G794G794 mills figures or (open or close

378 6 DIN Programming6.21 Lateral Surface Machining Q cycle type (default: 0): Depending on "U," the following applies: Contour milling (U

HEIDENHAIN MANUALplus 4110 3796.21 Lateral Surface MachiningHelical-slot milling G798G798 mills a helical slot from the current tool position to end p

38 2 Basics of Operation2.3 Error MessagesWarnings during simulationIf during simulation of a cycle, an entire cycle program or a DIN program MANUALpl

380 6 DIN Programming6.21 Lateral Surface MachiningFigure definition: Full circle, lateral surface G314G314 defines a full circle on the lateral surfa

HEIDENHAIN MANUALplus 4110 3816.21 Lateral Surface MachiningFigure definition: Rectangle, lateral surface G315G315 defines a rectangle on the lateral

382 6 DIN Programming6.21 Lateral Surface MachiningFigure definition: Eccentric polygon, lateral surface G317G317 defines a polygon on the lateral sur

HEIDENHAIN MANUALplus 4110 3836.22 Pattern Machining6.22 Pattern MachiningLinear pattern, face G743With cycle G743, you can machine linear hole patter

384 6 DIN Programming6.22 Pattern MachiningExamples for command sequences:[ Simple drilling pattern ]N.. G743 XK.. YK.. Z.. ZE.. I.. J.. Q... . .[ Dri

HEIDENHAIN MANUALplus 4110 3856.22 Pattern MachiningCircular pattern, face G745With cycle G745, you can machine hole patterns or figure patterns in wh

386 6 DIN Programming6.22 Pattern MachiningExamples for command sequences:[ Simple drilling pattern ]N.. G745 XK.. YK.. Z.. ZE.. A.. W.. Q... . .[ Dri

HEIDENHAIN MANUALplus 4110 3876.22 Pattern MachiningLinear pattern, lateral surface G744With cycle G744, you can machine linear hole patterns or figur

388 6 DIN Programming6.22 Pattern MachiningExamples for command sequences:[ Simple drilling pattern ]N.. G744 Z.. C.. X.. XE.. ZE.. W.. Q... . .[ Dril

HEIDENHAIN MANUALplus 4110 3896.22 Pattern MachiningCircular pattern, lateral surface G746With cycle G746, you can machine hole patterns or figure pat

HEIDENHAIN MANUALplus 4110 392.4 Explanation of Terms2.4 Explanation of Terms Cursor: In lists, or during data input, a list item, an input field or

390 6 DIN Programming6.22 Pattern MachiningExamples for command sequences:[ Simple drilling pattern ]N.. G746 Z.. C.. X.. XE.. K.. A.. W.. Q... . .[ D

HEIDENHAIN MANUALplus 4110 3916.23 Other G Functions6.23 Other G FunctionsPeriod of dwell G4The system interrupts the program run for the programmed l

392 6 DIN Programming6.24 Set T, S, F6.24 Set T, S, FTool number, spindle speed /cutting speed and feed rateThe values for feed rate and spindle spee

HEIDENHAIN MANUALplus 4110 3936.25 Data Input and Data Output6.25 Data Input and Data OutputINPUTPress "Program variable function."Select &q

394 6 DIN Programming6.25 Data Input and Data OutputWINDOWPress "Program variable function."Select "WINDOW" (see figure to the top

HEIDENHAIN MANUALplus 4110 3956.25 Data Input and Data OutputPRINTPress "Program variable function."Select "PRINT" (see figure to

396 6 DIN Programming6.26 Programming Variables6.26 Programming VariablesFundamentalsThe MANUALplus interprets NC programs before the program run. The

HEIDENHAIN MANUALplus 4110 3976.26 Programming Variables# variablesMANUALplus uses value ranges to define the scope of variables: #0 .. #45 global va

398 6 DIN Programming6.26 Programming VariablesPrecondition for tool information: A tool call must be programmed for the variables to become effective

HEIDENHAIN MANUALplus 4110 3996.26 Programming VariablesV variablesThe MANUALplus uses value ranges to define the following scope of variables: Real:

400 6 DIN Programming6.26 Programming VariablesInformation contained in variables V901, V902 and V919 are used for the G functions G901, G902 and G90

HEIDENHAIN MANUALplus 4110 4016.27 Program Branches, Program Repeats6.27 Program Branches, Program RepeatsIF (...) (conditional program branch)Press &

402 6 DIN Programming6.27 Program Branches, Program RepeatsWHILE (program repeat)Press "Program variable function."Select "Program repe

HEIDENHAIN MANUALplus 4110 4036.28 Variables as Address Parameters6.28 Variables as Address ParametersSelect the input parameters (see figure to the t

404 6 DIN Programming6.28 Variables as Address ParametersOverview of mathematical functionsSIN Sine (degrees)COS Cosine (degrees)TAN Tangent (degrees)

HEIDENHAIN MANUALplus 4110 4056.28 Variables as Address ParametersYou can program NC blocks that contain only variable calculations (see figure at rig

406 6 DIN Programming6.29 Subprograms6.29 SubprogramsSelect the "Subprogram call."Select the DIN macro list.Call the subprogram.Select Assum

HEIDENHAIN MANUALplus 4110 4076.29 Subprograms You can add up to 20 "transfer values" to a subprogram. These are:LA to LF, LH, I, J, K, O,

408 6 DIN Programming6.30 M Functions6.30 M FunctionsWith M functions, you can control the program run and program switching functions for the machine

HEIDENHAIN MANUALplus 4110 4096.30 M FunctionsMachine commandsThe effect of machine commands depends on the configuration of your machine. The table l

41 3 Machine Mode of OperationMachine Mode of Operation

411 7 Tool Management ModeTool ManagementMode

412 7 Tool Management Mode7.1 Tool Management Mode of Operation7.1 Tool Management Mode of OperationYou usually program the coordinates for the contou

HEIDENHAIN MANUALplus 4110 4137.1 Tool Management Mode of Operation Drilling tools—this group comprises: Centering tools NC center drills Twist dr

414 7 Tool Management Mode7.2 Tool Organization7.2 Tool OrganizationThe entries in the tool list are designated T1...T99. The tool tip in the graphic

HEIDENHAIN MANUALplus 4110 4157.2 Tool OrganizationFind entries Press Search.  Select the tool type with the menu key. MANUALplus scrolls through t

416 7 Tool Management Mode7.3 Tool Texts7.3 Tool TextsA description or designation makes it easier to find a specific tool whenever you need it again.

HEIDENHAIN MANUALplus 4110 4177.3 Tool Texts Transfer text number Position the cursor on the text entry. Press Take over text no.  MANUALplus trans

418 7 Tool Management Mode7.4 Tool Data7.4 Tool DataTool orientationFrom the tool orientation, MANUALplus determines the position of the tool tip and,

HEIDENHAIN MANUALplus 4110 4197.4 Tool DataLathe toolsSelect lathe tools.The graphic support window illustrates how goose-necked roughing and finishin

42 3 Machine Mode of Operation3.1 Machine Mode of Operation3.1 Machine Mode of OperationThe Machine mode of operation includes all functions for machi

420 7 Tool Management Mode7.4 Tool DataNeutral toolsThe tool orientation values WO=2, 4, 6, 8 are used for "neutral" tools. Neutral means th

HEIDENHAIN MANUALplus 4110 4217.4 Tool DataRecessing and recess-turning toolsSelect recessing tools.Tool parameters X setup dimension in X Z setup d

422 7 Tool Management Mode7.4 Tool DataThread-cutting toolsSelect thread-cutting tools.Tool parameters X setup dimension in X Z setup dimension in Z

HEIDENHAIN MANUALplus 4110 4237.4 Tool DataDrilling toolsSelect drilling tools.Tool parameters X setup dimension in X Z setup dimension in Z I hole

424 7 Tool Management Mode7.4 Tool DataTapping toolsSelect tapping tools.Tool parameters X setup dimension in X Z setup dimension in Z I diameter o

HEIDENHAIN MANUALplus 4110 4257.4 Tool DataMilling toolsSelect milling tools.Tool parameters X setup dimension in X Z setup dimension in Z I cutter

426 7 Tool Management Mode7.5 Tool Data— Supplementary Parameters7.5 Tool Data—Supplementary ParametersThe second input window contains information on

HEIDENHAIN MANUALplus 4110 4277.5 Tool Data— Supplementary ParametersTool life managementMANUALplus can "count" either the machining time of

Organization Mode of Operation

HEIDENHAIN MANUALplus 4110 433.2 Switch-On / Switch-Off3.2 Switch-On / Switch-OffSwitch-onIn the screen headline, MANUALplus displays the individual s

430 8 Organization Mode of Operation8.1 Organization Mode of Operation8.1 Organization Mode of OperationThis mode of operation offers various function

HEIDENHAIN MANUALplus 4110 4318.2 Parameters8.2 ParametersParameters that are preset for the usual "daily operations" are grouped under the

432 8 Organization Mode of Operation8.2 ParametersCurrent parametersCurrent parameters"Setup (menu) [1]" menu itemWorkpiece zero point [1]—M

HEIDENHAIN MANUALplus 4110 4338.2 ParametersSpeeds [2] For spindle 1 (main spindle) and spindle 2 (driven tool): Zero point shift (M19) [°]The parame

434 8 Organization Mode of Operation8.2 ParametersSettings [3] Set the system to "metric mode" or "inch mode" and define the behav

HEIDENHAIN MANUALplus 4110 4358.2 ParametersConfiguration parametersYou can call the Config(uration parameters) [2] menu item only with "system m

436 8 Organization Mode of Operation8.2 ParametersDisplay setting [MP 17] The data is displayed in the "Actual value display" fields (machin

HEIDENHAIN MANUALplus 4110 4378.2 ParametersTool mount n [MP 601, ..] If you use tool holders in different quadrants, the additional tool holder is de

438 8 Organization Mode of Operation8.2 ParametersControl parameters (SP)Settings [SP 1] Set the system to "metric mode" or "inch mode&

HEIDENHAIN MANUALplus 4110 4398.2 ParametersSimulation: Settings [SP 27] The machining simulation is delayed by the “path delay” time after the path h

44 3 Machine Mode of Operation3.2 Switch-On / Switch-Off Standard encoder: The axes move to known, machine-based points. As soon as a reference mark

440 8 Organization Mode of Operation8.2 Parameters2 Actual Z-position display69 Slide and feed rate information3 Actual C-position display70 Actual/no

HEIDENHAIN MANUALplus 4110 4418.3 Transfer8.3 TransferThe Transfer mode is used for data backup and data exchange with PCs. When we speak of "fil

442 8 Organization Mode of Operation8.3 TransferInterfacesData transfer is carried out over the Ethernet or the serial interface. We recommend using t

HEIDENHAIN MANUALplus 4110 4438.3 TransferAccess control for networksPasswords for read/write access to directories can be assigned by the remote syst

444 8 Organization Mode of Operation8.3 TransferConfiguring for data transferPress Settings.Press Network and define the directory of the remote stati

HEIDENHAIN MANUALplus 4110 4458.3 TransferSettings in the "Serial" and "Printer" modes Baud rate: In bits per second Word length

446 8 Organization Mode of Operation8.3 TransferTransferring programs (files)When selecting a program, place the highlight on the desired program and

HEIDENHAIN MANUALplus 4110 4478.3 TransferPress Program.Press Program selection.DIN programs orDIN macros, orCycle programs, orICP contours, orDXF Imp

448 8 Organization Mode of Operation8.3 TransferProgram transfer (Network mode)"Network" shows its own directory in the left window and the

HEIDENHAIN MANUALplus 4110 4498.3 TransferProgram transfer (Serial mode)MANUALplus displays its own directory (see figure at right).Highlight the prog

HEIDENHAIN MANUALplus 4110 453.2 Switch-On / Switch-OffSwitch-offGo to the main level of the Machine mode of operation.Press the Switch off soft key.M

450 8 Organization Mode of Operation8.3 TransferPrinting DIN programs/macrosPress Program.Press Program selection.Press DIN programs orDIN macros.Pres

HEIDENHAIN MANUALplus 4110 4518.3 TransferTransferring parametersPress Parameter.Press Transmit parameter.Press Receive parameter.The transmitted para

452 8 Organization Mode of Operation8.3 TransferTransferring tool dataPress Tool.Press Transmit tool.Press Receive tool.The transmitted tool files rec

HEIDENHAIN MANUALplus 4110 4538.4 Service and Diagnosis8.4 Service and DiagnosisWhen you select Service [3], MANUALplus offers the following functions

454 8 Organization Mode of Operation8.4 Service and DiagnosisMANUALplus differentiates between the following user groups: Without protection class N

HEIDENHAIN MANUALplus 4110 4558.4 Service and DiagnosisSystem service"System service" provides the following functions: Date/Time [1]Enter

Examples

458 9 Examples9.1 Working with MANUALplus9.1 Working with MANUALplusThe following example illustrates how to set up the machine and how to machine a w

HEIDENHAIN MANUALplus 4110 4599.1 Working with MANUALplusSetting up the machinePrerequisite: Tools T1, T2, and T3 are entered.Clamp the workpiece blan

46 3 Machine Mode of Operation3.3 Machine Data3.3 Machine DataInput and display of machine dataIn Manual mode, the machine data for tool, spindle spee

460 9 Examples9.1 Working with MANUALplusSelecting a cycle programA new cycle program with the number "999" is created.Switch to Teach-in mo

HEIDENHAIN MANUALplus 4110 4619.1 Working with MANUALplusCreating a cycle programThe individual cycles for machining workpieces are described below. T

462 9 Examples9.1 Working with MANUALplusRoughing cycle 2The "starting point X, Z" is defined such that it is located shortly before the are

HEIDENHAIN MANUALplus 4110 4639.1 Working with MANUALplusRoughing cycle 4The cycle machines the area marked in the drawing. The expanded mode is sele

464 9 Examples9.1 Working with MANUALplusMachining a thread chamfer and undercutMANUALplus approaches the "starting point X, Z" in rapid tra

HEIDENHAIN MANUALplus 4110 4659.1 Working with MANUALplusFinishing cycle 1The three following finishing cycles finish the contour area shown in the gr

466 9 Examples9.1 Working with MANUALplusFinishing cycle 3Positioning the tool for tool changeBefore you can replace the finishing tool by the threadi

HEIDENHAIN MANUALplus 4110 4679.1 Working with MANUALplusThread cycleThis cycle produces a single-start thread with a thread pitch of 1.5 mm. The dept

468 9 Examples9.1 Working with MANUALplusProgram listThe figure to the right shows the resulting cycle program.Simulation in program runThe program is

HEIDENHAIN MANUALplus 4110 4699.1 Working with MANUALplusFinished workpieceThe figure to the right shows the resulting workpiece.

HEIDENHAIN MANUALplus 4110 473.3 Machine DataTool callT is the identification letter for the tool data. Depending on the tool carrier used, "T&qu

470 9 Examples9.2 ICP Example "Threaded Stud"9.2 ICP Example "Threaded Stud"This example illustrates how to machine a threaded stu

HEIDENHAIN MANUALplus 4110 4719.2 ICP Example "Threaded Stud"ICP cutting longitudinalThe procedure presupposes that the machine has been set

472 9 Examples9.2 ICP Example "Threaded Stud"Contour element 1The contour starts with a chamfer (thread chamfer).The starting point of the c

HEIDENHAIN MANUALplus 4110 4739.2 ICP Example "Threaded Stud"Contour element 2The next connecting contour element is an undercut. The form e

474 9 Examples9.2 ICP Example "Threaded Stud"Contour element 3The next connecting contour element is an oblique cut. After you have entered

HEIDENHAIN MANUALplus 4110 4759.2 ICP Example "Threaded Stud"Contour element 4The next connecting contour element is a horizontal line. Afte

476 9 Examples9.2 ICP Example "Threaded Stud"Contour element 5The next connecting contour element is a rounding. You only need to enter &quo

HEIDENHAIN MANUALplus 4110 4779.2 ICP Example "Threaded Stud"Contour element 6The next connecting contour element is a vertical line. After

478 9 Examples9.2 ICP Example "Threaded Stud"Contour element 7The next connecting contour element is a chamfer. The only parameter that need

HEIDENHAIN MANUALplus 4110 4799.2 ICP Example "Threaded Stud"Contour element 8The next connecting contour element is a horizontal line. Afte

48 3 Machine Mode of Operation3.3 Machine DataTools with more than one cutting edgeIf you use special tools with more than one cutting edge, different

480 9 Examples9.2 ICP Example "Threaded Stud"Contour element 9The next connecting contour element is a vertical line. After you have entered

HEIDENHAIN MANUALplus 4110 4819.2 ICP Example "Threaded Stud"Checking the ICP cutting cycleWith the graphic simulation function, you can che

482 9 Examples9.2 ICP Example "Threaded Stud"Checking the ICP finishing cycleWith the graphic simulation function, you can check the executi

HEIDENHAIN MANUALplus 4110 4839.3 ICP Example "Matrix"9.3 ICP Example "Matrix"This example illustrates how to machine a matrix usi

484 9 Examples9.3 ICP Example "Matrix"ICP cutting transverseThe procedure presupposes that the machine has been set up and the control is in

HEIDENHAIN MANUALplus 4110 4859.3 ICP Example "Matrix"Contour element 3The next connecting contour element is an oblique cut. Only the angle

486 9 Examples9.3 ICP Example "Matrix"Contour element 4The next connecting contour element is a circular arc whose center and radius are kno

HEIDENHAIN MANUALplus 4110 4879.3 ICP Example "Matrix"To transfer the correct solution, press Select solution.The preceding oblique cut is n

488 9 Examples9.3 ICP Example "Matrix"Contour element 5The next connecting contour element is an oblique cut. After you have entered the &qu

HEIDENHAIN MANUALplus 4110 4899.3 ICP Example "Matrix"To transfer the correct solution, press Select solution.The preceding circular arc and

HEIDENHAIN MANUALplus 4110 493.3 Machine DataSpindle"S" is the identification letter for spindle data. Depending on which mode of the Consta

490 9 Examples9.3 ICP Example "Matrix"Rounding the cornersThe rounding arcs are "superimposed" on the existing contour. This is do

HEIDENHAIN MANUALplus 4110 4919.3 ICP Example "Matrix"Defining a roundingTo define the rounding, enter "Rounding radius B." MANUAL

492 9 Examples9.3 ICP Example "Matrix"The ICP contour has been completely defined. Back concludes ICP programming and Input finished conclud

HEIDENHAIN MANUALplus 4110 4939.3 ICP Example "Matrix"ICP finishingThe ICP contour "777" ("Matrix") is also used for the

494 9 Examples9.3 ICP Example "Matrix"Cycle program "ICP example Matrix"Besides the ICP cycles, the created cycle program also inc

HEIDENHAIN MANUALplus 4110 4959.4 ICP Example "Recessing Cycle"9.4 ICP Example "Recessing Cycle"This example illustrates the use o

496 9 Examples9.4 ICP Example "Recessing Cycle"ICP recessing radialThe procedure presupposes that the machine has been set up and the contro

HEIDENHAIN MANUALplus 4110 4979.4 ICP Example "Recessing Cycle"Contour element 1The contour starts with a horizontal line which is connected

498 9 Examples9.4 ICP Example "Recessing Cycle"Contour element 2The next connecting contour element is a circular arc. Only its radius is kn

HEIDENHAIN MANUALplus 4110 4999.4 ICP Example "Recessing Cycle"Contour element 3The next connecting contour element is an oblique cut whose

HEIDENHAIN MANUALplus 4110 51.1 The MANUALplus ... 20The C axis ... 201.2 Features ... 211.3 MANUALplus Design ... 22Lathe design ... 22Mach

50 3 Machine Mode of Operation3.4 Machine Setup3.4 Machine SetupThe machine always requires a few preparations, regardless of whether you are machinin

500 9 Examples9.4 ICP Example "Recessing Cycle"Contour element 4The next connecting contour element is an oblique cut whose target point is

HEIDENHAIN MANUALplus 4110 5019.4 ICP Example "Recessing Cycle"Contour element 5The next connecting contour element is a horizontal line.Aft

502 9 Examples9.4 ICP Example "Recessing Cycle"Contour element 6The next connecting contour element is an oblique cut whose target point is

HEIDENHAIN MANUALplus 4110 5039.4 ICP Example "Recessing Cycle"Contour element 7The next connecting contour element is a horizontal line.Aft

504 9 Examples9.4 ICP Example "Recessing Cycle"Rounding the cornersThe rounding arcs are "superimposed" on the existing contour. T

HEIDENHAIN MANUALplus 4110 5059.4 ICP Example "Recessing Cycle"Checking the "ICP recessing radial" cycleWith the graphic simulatio

506 9 Examples9.4 ICP Example "Recessing Cycle"Checking the "ICP recessing radial, finishing" cycleWith the graphic simulation fun

HEIDENHAIN MANUALplus 4110 5079.5 ICP Example "Milling Cycle"9.5 ICP Example "Milling Cycle"The milling example illustrates the us

508 9 Examples9.5 ICP Example "Milling Cycle"Milling cycle—roughingThe roughing cycle used is "ICP contour, pattern circular, axial.&qu

HEIDENHAIN MANUALplus 4110 5099.5 ICP Example "Milling Cycle"Contour element 1First you enter the "rough contour." Then you use th

HEIDENHAIN MANUALplus 4110 513.4 Machine SetupSetting the protection zoneWhenever the tool is moved, MANUALplus checks whether the "protection zo

510 9 Examples9.5 ICP Example "Milling Cycle"Contour element 2The next connecting contour element is a circular arc. The target point and th

HEIDENHAIN MANUALplus 4110 5119.5 ICP Example "Milling Cycle"Contour element 3A vertical line follows. The element is defined unambiguously

512 9 Examples9.5 ICP Example "Milling Cycle"Contour element 4A circular arc follows. The target point and the radius must be defined. Now t

HEIDENHAIN MANUALplus 4110 5139.5 ICP Example "Milling Cycle"Rounding the cornersThe rounding arcs are "superimposed" on the exist

514 9 Examples9.5 ICP Example "Milling Cycle"Milling cycle—finishingThe workpiece is machined with "ICP contour, pattern circular, axia

HEIDENHAIN MANUALplus 4110 5159.5 ICP Example "Milling Cycle"Checking the ICP milling cycle (finishing)With the graphic simulation function,

516 9 Examples9.6 DIN Programming Example "Threaded Stud"9.6 DIN Programming Example "Threaded Stud"This example illustrates how t

HEIDENHAIN MANUALplus 4110 5179.6 DIN Programming Example "Threaded Stud"DIN program "threaded stud"%888.ncProgram number of the D

518 9 Examples9.6 DIN Programming Example "Threaded Stud"Checking the DIN programAfter you have written the DIN program "Threaded stud,

HEIDENHAIN MANUALplus 4110 5199.7 DIN Programming Example "Milling Cycle"9.7 DIN Programming Example "Milling Cycle"This example i

52 3 Machine Mode of Operation3.4 Machine SetupDefining the tool change positionWith the cycle "Move to tool change position" or the DIN com

520 9 Examples9.7 DIN Programming Example "Milling Cycle"DIN program "face milling"%2005.ncProgram number of the DIN program[Examp

HEIDENHAIN MANUALplus 4110 5219.7 DIN Programming Example "Milling Cycle"Checking the DIN programAfter you have written the DIN program &quo

HEIDENHAIN MANUALplus 4110 523Tables and Overviews

524 10 Tables and Overviews10.1 Thread Pitch10.1 Thread PitchIf the thread pitch has not been defined, it is calculated from the diameter according to

HEIDENHAIN MANUALplus 4110 52510.2 Undercut Parameters10.2 Undercut ParametersDIN 76—undercut parametersMANUALplus determines the parameters from the

526 10 Tables and Overviews10.2 Undercut Parameters3 D –4.4 10.5 1.6 30° 3 D +0.5 15.2 1.6 30°3.5 D –5 12 1.6 30° 3.5 D +0.5 17.7 1.6 30°4 D –5.7 14 2

HEIDENHAIN MANUALplus 4110 52710.2 Undercut ParametersDIN 509 E, DIN 509 F—undercut parametersMANUALplus determines the parameters from the diameter a

528 10 Tables and Overviews10.3 Technical Information10.3 Technical InformationSpecificationsControl design  Contouring control with integrated motor

HEIDENHAIN MANUALplus 4110 52910.3 Technical InformationUser functionsManual operation  Manually controlled slide movement via intermediate switch or

HEIDENHAIN MANUALplus 4110 533.4 Machine SetupSetting C-axis valuesThe zero point for the C axis can be defined as follows:Select "Setup."Pr

530 10 Tables and Overviews10.3 Technical InformationPosition data  Nominal positions in Cartesian or polar coordinates Absolute or incremental dime

HEIDENHAIN MANUALplus 4110 53110.3 Technical InformationAccessoriesElectronic handwheels  For moving the axes as on a manual lathe; a maximum of two

532 10 Tables and Overviews10.4 Peripheral Interface10.4 Peripheral InterfaceConnector: 9-pin, D-sub pinsPin Signal RS-2321 Do not assign2 RxD Receive

HEIDENHAIN MANUALplus 4110 533 IndexIndexAAbsolute coordinates ... 26Access authorization ... 453Access control for networks ... 443Additive compensat

534 Index IndexContour roughingContour-parallel G836 ... 317Longitudinal G817/G818 ... 311Longitudinal with recessing G819 ... 313Transverse G827/G82

HEIDENHAIN MANUALplus 4110 535 IndexEthernet ... 442ExamplesCycle program, creating … ... 461DIN exampleMilling ... 519Threaded stud ... 516ICP exampl

536 Index IndexIICP contour elementsFace ... 268Lateral surface ... 272Turning contour ... 260ICP cyclesFigure milling, axial ... 208Figure milling,

HEIDENHAIN MANUALplus 4110 537 IndexG14 Tool change point ... 291G148 Tool edge compensation ... 302G149 Additive compensation ... 303G150 Compensatio

538 Index IndexMM functionsDIN programming ... 408Fundamentals of cycle programming ... 82M cycle, entering … (cycle programming) ... 97M19 (spindle

HEIDENHAIN MANUALplus 4110 539 IndexParting tools ... 412Password (automatic logon) ... 444Password for user logon ... 453Password, changing ... ... 4

54 3 Machine Mode of Operation3.5 Setting up Tools3.5 Setting up ToolsMANUALplus offers functions for measuring tools by touching the workpiece with t

540 Index IndexRecessing cyclesCycle programmingICP recessing cycle ... 139ICP recessing cycle, finishing ... 141Recessing ... 131Recessing finishing

HEIDENHAIN MANUALplus 4110 541 IndexSwitch-on ... 43System error ... 37System service ... 455System start ... 43TT display ... 47Tangential transition

542 Index IndexTransfer values for subprograms ... 407Transferring parameters ... 451Transferring tool data ... 452Twist drill cutter ... 413Twist dr

HEIDENHAIN MANUALplus 4110 543 Overview of G functionsOverview of G functionsDefinition of workpiece blank PageG20 Standard blank (bar, tube) 288G21 C

544 Overview of G functions Overview of G functionsRecessing cycles PageG86 Simple recessing cycle 330G861 Axial contour recessing 324G862 Radial con

HEIDENHAIN MANUALplus 4110 545 Overview of G functionsFace machining PageG100 Rapid traverse, face 360G101 Linear path, face 361G102 Circular arc, fac

Overview of CyclesWorkpiece blank cycles PageOverview 85Standard blank 86ICP blank 87Single cut cycles PageOverview 88Rapid traverse positioning 89App

Recessing cycles PageOverview 129Recessing, radial Recessing and finishing cycles for simple contours131Recessing, axial Recessing and finishing cycle

Drilling cycles PageOverview 190Axial drilling cycleFor drilling single holes and patterns191Radial drilling cycle For drilling single holes and patte

HEIDENHAIN MANUALplus 4110 553.5 Setting up ToolsThere are several ways to determine tool dimensions. The following method describes how the dimension

Ve 04354 267-24 · 1 · 9/2007 · F&W · Printed in Germany · Subject to change without noticeDR. JOHANNES HEIDENHAIN GmbHDr.-Johannes-Heidenhain-Stra

56 3 Machine Mode of Operation3.5 Setting up ToolsIn the tool table, enter the tool you want to measure (see “Tool Data” on page 418).Insert the tool

HEIDENHAIN MANUALplus 4110 573.5 Setting up ToolsIn the tool table, enter the tool you want to measure (see “Tool Data” on page 418).Insert the tool a

58 3 Machine Mode of Operation3.5 Setting up ToolsTool compensationThe tool compensation in X and Z as well as the special compensation for recessing

HEIDENHAIN MANUALplus 4110 593.5 Setting up ToolsTool life monitoringIf desired, you can have MANUALplus monitor tool life or the number of parts that

6 2.1 The MANUALplus Screen ... 322.2 Operation and Data Input ... 33Modes of operation ... 33Menu selection ... 33Soft keys ... 33Data in

60 3 Machine Mode of Operation3.6 Manual Mode3.6 Manual ModeWith manual workpiece machining, you move the axes with the handwheels or jog controls. Yo

HEIDENHAIN MANUALplus 4110 613.6 Manual ModeCycles in Manual mode Set the spindle speed. Set the feed rate Insert tool, define T number and check t

62 3 Machine Mode of Operation3.7 Teach-In Mode3.7 Teach-In ModeIn Teach-in mode (cycle mode), you machine a workpiece step by step with the help of c

HEIDENHAIN MANUALplus 4110 633.8 Program Run Mode3.8 Program Run ModeIn Program run mode, you use cycle programs and DIN programs for parts production

64 3 Machine Mode of Operation3.8 Program Run ModeStart block search and program executionPreconditions for defining a start block: The MANUALplus mu

HEIDENHAIN MANUALplus 4110 653.8 Program Run ModeEntering compensation values during program execution Activate the tool compensation.Enter the tool n

66 3 Machine Mode of Operation3.8 Program Run ModeMANUALplus manages 16 additive compensation values as "parameters." You can edit the addit

HEIDENHAIN MANUALplus 4110 673.8 Program Run ModeProgram execution in “dry run” modeThe dry run mode is used for fast program execution up to a point

68 3 Machine Mode of Operation3.9 Graphic Simulation3.9 Graphic SimulationThe graphic simulation feature enables you to check the machining sequence,

HEIDENHAIN MANUALplus 4110 693.9 Graphic SimulationThe motion simulation depicts the workpiece blank material as a "filled surface" and &quo

HEIDENHAIN MANUALplus 4110 73.1 Machine Mode of Operation ... 423.2 Switch-On / Switch-Off ... 43Switch-on ... 43Traversing the reference marks

70 3 Machine Mode of Operation3.9 Graphic SimulationViewsMachining operations with traversable spindle or a C axis can be controlled in the face view

HEIDENHAIN MANUALplus 4110 713.9 Graphic SimulationGraphic elementsDuring simulation, MANUALplus shows the following elements and tool movements in th

72 3 Machine Mode of Operation3.9 Graphic SimulationDisplays beneath the graphics window: Field "N"Block number of the simulated block. Fi

HEIDENHAIN MANUALplus 4110 733.9 Graphic SimulationMagnify / ReduceWith cycle programs, the simulation feature selects the area to be simulated in suc

74 3 Machine Mode of Operation3.10 Time Calculation3.10 Time CalculationDuring simulation, the machining and idle-machine times are calculated. MANUAL

HEIDENHAIN MANUALplus 4110 753.11 Program Management3.11 Program ManagementMANUALplus differentiates between the following program groups: Cycle prog

76 3 Machine Mode of Operation3.11 Program ManagementFunctions for program managementFirst select the desired program and then press the corresponding

HEIDENHAIN MANUALplus 4110 773.12 Conversion into DIN Format3.12 Conversion into DIN FormatThe "Convert to DIN" function enables you to conv

78 3 Machine Mode of Operation3.13 Inch Mode3.13 Inch ModeYou can operate MANUALplus in the metric or inch system (for inch mode, see illustration to

HEIDENHAIN MANUALplus 4110 79Cycle Programming

8 3.9 Graphic Simulation ... 68Views ... 70Graphic elements ... 71Warnings ... 72Magnify / Reduce ... 733.10 Time Calculation ... 743.11

80 4 Cycle Programming4.1 Working with Cycles4.1 Working with CyclesBefore you can use the cycles, you must set the workpiece zero point and ensure th

HEIDENHAIN MANUALplus 4110 814.1 Working with CyclesHelp graphicsThe functionalities and parameters of the cycles are illustrated in the graphic suppo

82 4 Cycle Programming4.1 Working with CyclesSwitching functions (M functions)Whether switching functions are triggered automatically or must be comma

HEIDENHAIN MANUALplus 4110 834.1 Working with CyclesCycle menuThe main menu shows the cycle groups. Once a cycle group has been selected, the soft key

84 4 Cycle Programming4.1 Working with CyclesSoft keys in cycle programmingDepending on the type of cycle, you define the functions for the cycle by s

HEIDENHAIN MANUALplus 4110 854.2 Workpiece Blank Cycles4.2 Workpiece Blank CyclesWorkpiece blank SymbolBlank—bar/tubeDefine the standard blank.ICP wor

86 4 Cycle Programming4.2 Workpiece Blank CyclesBlank—bar/tubeSelect the function for defining a workpiece blank.Select "Blank—bar/tube."The

HEIDENHAIN MANUALplus 4110 874.2 Workpiece Blank CyclesICP workpc. blank contourSelect the function for defining a workpiece blank.Select "ICP wo

88 4 Cycle Programming4.3 Single Cut Cycles4.3 Single Cut CyclesSingle cuts SymbolRapid traverse positioningApproach the tool change positionLinear ma

HEIDENHAIN MANUALplus 4110 894.3 Single Cut CyclesRapid traverse positioningCall the single-cut menu.Select the "Rapid traverse positioning"

HEIDENHAIN MANUALplus 4110 94.4 Roughing Cycles ... 98Roughing, longitudinal/transverse ... 101Roughing, longitudinal/transverse—Expanded ... 10

90 4 Cycle Programming4.3 Single Cut CyclesApproach the tool change positionCall the single-cut menu.Select the "Rapid traverse positioning"

HEIDENHAIN MANUALplus 4110 914.3 Single Cut CyclesLinear machining, longitudinalCall the single-cut menu.Select the "Longitudinal linear machinin

92 4 Cycle Programming4.3 Single Cut CyclesLinear machining, transverseCall the single-cut menu.Select the "Transverse linear machining" cyc

HEIDENHAIN MANUALplus 4110 934.3 Single Cut CyclesLinear machining at angleCall the single-cut menu.Select the "Linear machining at angle" c

94 4 Cycle Programming4.3 Single Cut CyclesCircular machiningCall the single-cut menu.Select the "Circular machining cycle" (clockwise).Sele

HEIDENHAIN MANUALplus 4110 954.3 Single Cut CyclesChamferCall the single-cut menu.Select the "Chamfer" cycle.With return soft key:Off: When

96 4 Cycle Programming4.3 Single Cut CyclesRoundingCall the single-cut menu.Select the "Rounding" cycle.With return soft key:Off: When the c

HEIDENHAIN MANUALplus 4110 974.3 Single Cut CyclesM functionsMachine commands (M functions) are not executed until Cycle START has been pressed. For t

98 4 Cycle Programming4.4 Roughing Cycles4.4 Roughing CyclesCutting and infeed directions for roughing cyclesMANUALplus automatically determines the c

HEIDENHAIN MANUALplus 4110 994.4 Roughing CyclesTool positionIt is important that you observe the tool positions (starting point X, Z) before executin