Heidenhain TNC 335 Technical Manual User Manual
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April 1996
208 793 21 · 3.3 · 4/96 · S · Printed in Germany · Subject to change without notice
(208 793 E1)
Technical Manual
TNC 360
Valid for the NC software types
259 90 up to version 06
260 02 up to version 17
280 49 up to version 17
260 060 up to version 17
280 610 up to version 17
- Technical Manual 1
- Update Information No. 8 4
- Update Information No. 7 8
- Update Information No. 6 9
- Update Information No. 5 10
- Update Information No. 4 12
- Update Information No. 3 13
- Update Information No. 2 15
- Update Information No. 1 16
- 2 Hardware 22
- Introduction – Contents 2 23
- 1 Hardware Concept 24
- 2.1 TNC 360 25
- 3 Software 28
- 3.1 NC Software 28
- 3.1.2 Software option 30
- 3.2 PLC Software 30
- 3.3 EPROM sockets 31
- 1.1 Changes in the ID Number 37
- 2 Assembly Hints 38
- 2.3 Humidity 39
- 2.4 Mechanical vibration 39
- 2.5 Mounting position 39
- 2.5.1 Logic unit 40
- 2.6 Degree of protection 41
- 3 Summary of Connections 42
- 4 Power Supply 43
- 4.1 Overview 43
- 4.1.1 NC power supply 43
- 4.1.2 PLC power supply 44
- 4.1.3 Buffer battery 45
- 5 Encoders 47
- 5.1 Linear encoders 47
- 5.2 Angle encoders 47
- Measuring 48
- 5.4.1 Connector assignments 49
- 5.4.2 Connecting cable 49
- 6 Nominal Value Output 51
- 6.1 Connector assignment X8 51
- 6.2 Connecting cable 51
- 7 Visual Display Unit (VDU) 53
- 7.1 Connector assignment X10 53
- 7.2 Connecting cable 54
- 8 Touch Probe System Input 55
- 8.1 Connector assignment X12 55
- 8.2.1 TS 120 56
- 8.2.2 TS 511 57
- WH/BN WH/BN WH/BN 58
- 10 Handwheel Input 59
- 10.1 Pin layout 59
- EMERGENCY OFF 60
- 11 PLC inputs/outputs 65
- 11.1 Technical data 65
- 11.2 Connector assignment 66
- 11.2.1 PLC inputs 66
- 11.2.2 PLC output 67
- 11.3 Connecting cable 68
- Id.-Nr. 244 017 68
- 11.4 PLC I/O unit 69
- 11.4.1 PL 400 connection 69
- 12 Machine Control Panel 76
- 12.1 Pin layout 76
- 12.2 Connecting cable 77
- 13 TNC Keyboard 78
- 13.1 Pin connections 78
- R 2.4" 80
- 14.2 Keyboard units 81
- 14.2.1 TE 355 A 81
- 14.2.2 TE 355 B 82
- Frontplattenausschnitt 83
- FRONT PANEL OPENING 83
- 14.3.2 BF 110 84
- 14.4 Input/Output units 85
- 14.4.1 PL 410 B 85
- 14.4.2 PL 410 86
- .04" 87
- 1.890" 88
- + – 90
- 14.5.4 Handwheel knobs 91
- Knob, large 92
- Knob, ergonomic 93
- 14.6 Cable adapter 94
- 15 Grounding Diagram 96
- Encoders 97
- Accessories 97
- TNC 360 C 97
- 1 Machine Axes 102
- 1.1 Encoders 102
- 1.1.1 Signal period 102
- 1.1.2 Direction of traverse 104
- 1.1.3 Encoder monitoring 105
- 1.2.1 Assignment 109
- 1.3 VDU display 110
- 1.2.2 Current tool axis 110
- 1.4 Traverse ranges 112
- 1.5 Lubrication pulse 115
- 1.6 Axis-error compensation 118
- 1.6.1 Backlash compensation 118
- Peak width 119
- 1.7 PLC positioning 129
- 1.8 PLC Axes 132
- 2 Reference Marks 133
- Machine parameter MP1350.x=3 136
- MP1350.x = 3 137
- Machine parameter MP1350.x=0 138
- Machine parameter MP1350.x=1 140
- 2.2 Machine datum 146
- 3.2.1 Control with servo lag 149
- 3.3 Offset adjustment 160
- 3.4.1 Radial acceleration 163
- 3.5 Monitoring functions 165
- 3.5.4 Movement monitoring 168
- 3.5.5 Standstill monitoring 169
- 3.5.6 Positioning window 169
- 3.6 Controlled axes 171
- 3.6.2 Axes in position 172
- 3.6.3 Axes in motion 173
- 3.6.4 Open control loop 174
- 4-78 TNC 360 4 Spindle 8/95 175
- 4 Spindle 176
- 4.1.2 Gear range 178
- 8/95 TNC 360 4 Spindle 4-83 180
- 4.1.3 Spindle override 181
- 4.1.4 Gear change 182
- 8/95 TNC 360 4 Spindle 4-89 186
- 4-90 TNC 360 4 Spindle 8/95 187
- 4.3 Spindle orientation 190
- 4-94 TNC 360 4 Spindle 8/95 191
- 4-98 TNC 360 4 Spindle 8/95 195
- 4.4 Tapping 196
- 8/95 TNC 360 4 Spindle 4-101 198
- 4.4.3 Rigid tapping 200
- 8/95 TNC 360 4 Spindle 4-105 202
- 5 EMERGENCY STOP Routine 203
- 5.1 Connection diagram 204
- 5.2 Flow diagram 205
- Workpiece datum 206
- Scale reference point 206
- RM = Reference mark 206
- Machine datum 206
- 6.2 Graphic simulation 209
- 6.3 Status display 210
- 6.3.1 Position display 210
- 6.3.4 Display of M functions 214
- 6.3.6 Control is operational 215
- 6.3.7 Cancel status display 216
- 6.4 PLC text window 218
- 6.5 Error messages 218
- 6.6 Cycles 223
- 6.6.1 Cycle inhibit 223
- 6.6.2 Pocket milling 225
- 6.6.4 Scaling factor 227
- 6.7 File types 229
- 6.7.1 File types – disable 229
- 6.8 User parameters 229
- 6.9 Code numbers 230
- 6.10 Programming station 231
- 6.11 Dialog language 231
- 6.12 Decimal sign 231
- 6.13 Memory test 232
- 6.14 End of program run 232
- 7 M Functions 234
- 7.2 Program halt on M06 237
- 7.3 M function M89 237
- 8 Key Simulation 238
- 8.1 TNC keyboard 238
- 8.2 Machine control panel 246
- 9 Touch Probe 248
- 9.2 Digitizing with TS 120 252
- Normal direction 253
- 9.2.1 Scanning cycles 255
- 10 Electronic Handwheel 263
- 10 Electronic handwheel 265
- 10.3.2 PLC example 268
- 10.4.2 PLC Example 271
- 11 Analog Inputs 273
- 13 Hirth Coupling 280
- 13.3 Program example 280
- 14 Datum Correction 291
- 15 Tool Changer 293
- 15.1 Tool table 293
- 15.1.1 Special tools 294
- GRE1 GRE2 312
- 15.3.3 Program module STANDBY 316
- 15.3.8 Program module CHANGE 320
- Several overshoots 325
- Incorrect! 325
- Too flat 326
- MP1520 correct 337
- MP1520 too large 337
- MP1520 too small 337
- Tacho voltage U [V] 338
- 16.3.9 Adjust the offset 340
- 1.1 User parameters 346
- 3 List of Machine Parameters 348
- 3.2 Positioning 352
- Input value 0 to 65 536 [s] 353
- 3.4 Operation with servo lag 354
- 3.5 Spindle 355
- 3.6 Integrated PLC 357
- 3.10 Tapping 361
- 3.11 Display and operation 361
- 3.13 Hardware 367
- 1 List of Markers 370
- 2 List of Words 378
- PLC Programming – Contents 7 380
- 1 PLC Functions 384
- 1.1 Select PLC operation 384
- 1.2 PLC – Main menu 385
- 1.2.1 PLC program editing 385
- 1.2.2 Erase PLC program 387
- 1.2.4 Translate PLC program 387
- 1.2.5 Utilization 387
- 1.3.1 TRACE function 388
- 1.3.2 TABLE function 389
- 2 Program Creation 391
- 2.1 Program structure 391
- 2.1.1 Command 391
- 2.1.2 Module technique 392
- 2.2 Address allocation 393
- 2.2.1 Operand directory 393
- 2.4 Timers and counters 396
- 2.4.1 Timers 396
- Example: 397
- Start of Timer 1 397
- 2.4.2 Counters 399
- 2.6 EPROM creation 400
- 2.7 Error messages 403
- 2.7.3 Run time errors 404
- 3 Commands 406
- 3.1 Load and Assign Commands 406
- 3.1.1 LOAD (L) L 406
- 3.1.2 LOAD NOT (LN) LN 408
- 3.1.4 LOAD BYTE (LB) LB 411
- 3.1.5 LOAD WORD (LW) LW 411
- 3.1.7 ASSIGN (=)= 413
- 3.1.8 ASSIGN BYTE (B=) B= 415
- 3.1.9 ASSIGN WORD (W=) W= 415
- 7-38 TNC 360 3 Commands 8/95 417
- 3.2 Set commands 418
- 3.2.1 SET (S) S 418
- 3.2.2 RESET (R) R 419
- 3.2.3 SET NOT (SN) SN 420
- 3.2.4 RESET NOT (RN) RN 421
- 8/95 TNC 360 3 Commands 7-43 422
- 3.3 Logic Gates 423
- 3.3.1 AND (A) A 423
- 3.3.2 AND NOT (AN) AN 425
- 3.3.3 OR (O) O 427
- 3.3.4 OR NOT (ON) ON 429
- 3.3.5 EXCLUSIVE OR (XO) XO 431
- 7-56 TNC 360 3 Commands 8/95 435
- 3.4 Arithmetic Commands 436
- 3.4.1 ADDITION (+) + 436
- 3.4.2 SUBTRACTION (–) – 437
- 3.4.3 MULTIPLICATION (x) x 438
- 3.4.4 DIVISION (/) / 439
- 3.4.5 REMAINDER (MOD) MOD 440
- 7-62 TNC 360 3 Commands 8/95 441
- 3.5 Comparisons 442
- 3.5.1 EQUAL TO (==) == 442
- 3.5.2 LESS THAN (<) < 443
- 8/95 TNC 360 3 Commands 7-69 448
- 3.6.1 AND [ ] (A[ ]) A[ ] 449
- 3.6.3 OR [ ] (O[ ]) O[ ] 449
- 8/95 TNC 360 3 Commands 7-73 452
- 8/95 TNC 360 3 Commands 7-77 456
- 8/95 TNC 360 3 Commands 7-81 460
- 3.9 Shift Commands 461
- 7-84 TNC 360 3 Commands 8/95 463
- 3.10 Bit Commands 464
- 3.10.1 BIT SET (BS) BS 464
- 3.10.2 BIT RESET (BC) BC 465
- 3.10.3 BIT TEST (BT) BT 466
- 7-88 TNC 360 3 Commands 8/95 467
- 3.11 Stack Operations 468
- 8/95 TNC 360 3 Commands 7-93 472
- 3.12 Jump Commands 473
- 3.12.4 Call Module (CM) CM 475
- 8/95 TNC 360 3 Commands 7-99 478
- 3.13 CASE statement 479
- 4 PLC Modules 482
- 4.9 Data transfer by the PLC 488
- 5 Compatibility with TNC 355 500
- 5.1 PLC Program conversion 501
- 5.2 Compatibility markers 502
- 5.3 Incompatibility 504
- 5.3.1 PLC Macros 504
- 5.3.2 Non-implemented markers 507
- 5.3.3 PLC Cycle time 507
- Data Interface – Contents 508
- 1 Introduction 510
- 1.1.1 Serial/parallel 511
- MSB LSB 512
- 1.1.3 Checking data 514
- 1.1.4 Data transfer rate 515
- 1.2 Handshaking 516
- 1.2.1 Hardware handshaking 516
- 1.2.2 Software handshaking 516
- Transmitter 517
- Transmission path 517
- Receiver 517
- Data signals 518
- Control and message signal 518
- 2.2.4 Pin layouts 520
- 2.3 Data interface functions 521
- 2.3.1 Saving/reading files 521
- RS-232-C 531
- Adapter block 531
- Peripheral unit 531
- 2.6 External programming 535
- 3.1 General information 536
- 4 Data transfer with BCC 542
- 4.1 General 542
- 5 Data transfer by PLC 549
- 6 Error messages 550
- 6.1 TNC error messages 550
- OEM Cycles – Contents 553
- 1.1 Creating OEM cycles 555
- 1.2 Dialogues for OEM cycles 558
- 1.3 Output in binary code 558
- 3 Calling OEM Cycles 560
- 3.2 Calls in an ISO program 561
- Positioning Module – Contents 562
- 1 PLC Positioning Module 563
- 1.1 Introduction 563
- 1.2 Hardware 564
- 1.3 EMERGENCY STOP routine 566
- 7-Bit ASCII Code 568
- Subject Index 572
Summary of Contents
Page 1 - Technical Manual
April 1996 208 793 21 · 3.3 · 4/96 · S · Printed in Germany · Subject to change without notice
Page 223 - 6.6.1 Cycle inhibit
1234567891011Contents Technical Manual TNC 360Update InformationIntroductionMounting and Electrical InstallationMachine IntegrationMachine ParametersM
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