Heidenhain TNC 407 (243 020) Technical Manual User Manual
Browse online or download User Manual for Equipment Heidenhain TNC 407 (243 020) Technical Manual. HEIDENHAIN TNC 407 (243 020) Technical Manual User Manual
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January 98 208 732 21 · 6.5 · 1/98 · S · Printed in Germany · Subject to change without notice
(208 732 E2)
Technical Manual
TNC 407
TNC 415
TNC 425
Valid for the NC software types
259 96 (TNC 415 A)
259 97 (TNC 415 E)
243 02 (TNC 407)
up to version 09
and
259 93 (TNC 415 B/TNC 425)
259 94 (TNC 415 F/TNC 425 E)
243 03 (TNC 407)
up to version 12
and
280 54 (TNC 415 B/TNC 425)
280 56 (TNC 415 F/TNC 425 E)
280 58 (TNC 407)
up to version 06
- Technical Manual 1
- Update Information No. 20 4
- Introduction – Contents 2 5
- 1 Hardware concept 6
- 3 Software 11
- 3.1 NC-Software 11
- 3.1.1 NC-Software number 11
- 3.1.2 Software types 11
- 3.1.3 Software option 12
- 3.1.4 Software/Hardware 13
- 3.2 PLC-Software 15
- 3.3 EPROM sockets 15
- 3.3.1 TNC 415 A/TNC 415 E 15
- Sockets on CLP board: 16
- SW-Modul 16
- 3.3.3 TNC 407 17
- 3.4 Software replacement 17
- 3.5 Releases 18
- 1 Hardware components 34
- 1.1 Changes in the ID-number 36
- 2 Assembly hints 39
- 2.3 Humidity 40
- 2.4 Mechanical vibration 40
- 2.5 Mounting position 40
- 2.5.1 Logic unit 41
- 2.6 Degree of protection 43
- 3 Summary of connections 44
- 3.1 TNC 415 44
- 3.2 TNC 407 45
- 4 Power supply 46
- 4.1.1 NC power supply 46
- 4.1.2 PLC power supply 47
- 4.1.3 Buffer battery 48
- 4.3 Earthing plan 50
- Terminal box 51
- Operating panel 51
- 5 Measuring systems 54
- 5.1 Linear measuring systems 54
- Measuring system 55
- 5.4.1 Connector assignments 56
- 5.4.2 Connecting cable 56
- Spindle orientation 57
- ABCDE F G H K 59
- C1 G1 H1 59
- .12" 60
- 6 Nominal value output 62
- 6.1 Connector assignment X8 62
- 6.2 Connecting cable 62
- 6 Nominal value output 64
- 7.1 Connector assignment X10 65
- 7.2 Connecting cable 65
- 8 Touch probe system input 66
- 8.1 Connector assignment X12 66
- 8.2.1 TS 120 or TT 110 67
- WH/BN WH/BN WH/BN 70
- 10 Handwheel input 73
- 10.1 Pin assignment 73
- EMERGENCY OFF 74
- Right Left 78
- 11 PLC inputs/outputs 81
- 11.1 Technical data 82
- 11.1.1 PLC Inputs 82
- 11.1.2 PLC Outputs 82
- 11.1.3 Analogue inputs 83
- 11.2 Connector assignment 84
- 11.2.1 PLC inputs 84
- 11.2.2 PLC output 85
- 11.2.3 PL connection 85
- 11.3.2 Connection of PL #2 86
- Id.-Nr. 263 954 91
- 11.5.2 PL 400 connection 92
- 11.5.4 PA 110 connection 92
- 12 Machine operating panel 94
- 12.1 Pin connections 95
- 13 TNC keyboard 97
- 13.1 Pin connections 97
- 13.2 Connecting cable 98
- 14.1 Pin connections 99
- 14.2 Connecting cable 99
- 14.3 Connecting the BC 120 100
- TNC 415 B 101
- 16 Dimensions 103
- 16.1 LE 407 103
- 16.2 LE 415 104
- 16.3 TE 400 105
- 16.4 BC 110 B 106
- 16.5 PLC expansion boards 107
- PL 410 B 108
- 16.6 Cable adapters 110
- R≥3.937" 111
- +.04" 112
- .2" 112
- 16.7 Handwheels 113
- Knob, small 114
- Knob large 114
- Knob, ergonomic 115
- 16.7.2 HR 150 116
- HEIDENHAIN 117
- ±.008" 118
- + – 120
- 16.9 MB 410 122
- 16.10 MB 420 123
- 16.11 TE 400 B 124
- 16.12 BC 120 125
- 1 Machine axes 131
- 1.1 Measuring systems 131
- 1.1.1 Signal period 131
- 1.1.2 Direction of traverse 133
- 1.2 Axis designation 137
- 1.2.1 Assignment 138
- 1.2.2 Current tool axis 139
- 1.3 VDU display 139
- 1.4 Traverse ranges 141
- 1.5 Lubrication pulse 144
- 1.6 Axis-error compensation 148
- 1.6.1 Backlash compensation 148
- Peak width 149
- 1.6.6 Stiction 158
- 1.7 PLC positioning 160
- 1.8 PLC axes 163
- 1.9 Swivel axes 166
- 1.10 Synchronized axes 174
- 1.10.2 Conventions 176
- 2 Reference marks 177
- Machine parameter MP1350.x=3 179
- MP1350.x = 3 180
- Machine parameter MP1350.x=0 181
- Machine parameter MP1350.x=1 183
- MP1350.X = 1 184
- MP1350.X = 2 186
- 2.2 Machine datum 188
- 3.2.1 Control with servo lag 191
- 3.2.2 Feedforward control 199
- Entry: 0.010 to 0.999 201
- 3.3 Offset adjustment 202
- 3.4 Contour behaviour 205
- 3.4.1 Radial acceleration 205
- T sin(b) 207
- 3.5 Monitoring functions 208
- 3.5.4 Movement-monitoring 211
- 3.5.5 Standstill monitoring 212
- 3.5.6 Positioning window 212
- 3.6 Controlled axes 214
- 3.6.2 Axes in position 215
- 3.6.3 Axes in motion 216
- 3.6.4 Open control loop 217
- 4 Main Spindle 219
- 4.1.2 Gear range 221
- 4.1.3 S-Override 224
- 4.1.4 Gear change 225
- 4.1.5 Offset adjustment 229
- 4.3 Spindle-orientation 231
- 360 degrees 233
- 4.4 Tapping 237
- 4.4.3 Rigid Tapping 242
- 5 EMERGENCY STOP-routine 245
- 5.1 Connection diagram 246
- 5.2 Flow-diagram 247
- 5.2.1 TNC 415 247
- 5.2.2 TNC 407 249
- 6 Display and operation 251
- 6.1 Machine datum 251
- Scale reference point 252
- RM = Reference mark 252
- Machine datum 252
- Workpiece datum 252
- 6.2 Colour adjustment 255
- 6.3 Graphics window 257
- 6.3.1 View in three planes 257
- 6.4 Status-window 259
- 6.4.1 Position display 259
- 6.4.3 Feed rate display 263
- 6.4.6 Cancel status-display 265
- 6.5 PLC-Window 266
- 6.6 Error messages 267
- 6.7 Cycles 269
- 6.7.1 Cycle inhibit 269
- 6.7.2 Pocket milling 270
- 6.7.4 Scaling factor 272
- 6.7.5 Cylinder interpolation 272
- 6.8 Return to the contour 273
- 6.9 Files 275
- 6.9.3 Table size 276
- 6.10 User-parameters 277
- 6.11 Code-numbers 277
- 6.12 Programming station 278
- 6.13 Dialogue language 278
- 6.13.1 Decimal sign 279
- 6.14 Memory test 279
- 6.15 End of program 279
- 6.16 Overwrite Q-parameters 279
- 6.17 Arc end-point tolerance 280
- 6.20 Help files 281
- 7 M-functions 283
- 7.3 Modal cycle call M89 286
- 7.5 Selecting K 287
- factors with M105/M106 287
- 8 Key-simulation 289
- 8.1 TNC-keyboard (TE 400) 289
- 08 00 0A01 02 03 04 05 06 07 295
- 8.2 Machine-control panel 299
- 9 Touch probe 301
- Entry:0 or 1 303
- 9.2 Digitizing with TS 120 305
- Normal direction 306
- 9.2.1 Scanning cycles 307
- 9.3.1 Interfacing the TM 110 314
- Entry: 0 or 1 315
- 9.4.1 Interfacing the TT 110 317
- 10 Electronic handwheel 321
- 10.3.2 PLC program example 325
- 10.5.2 PLC program example 329
- 11.1 Analogue inputs 331
- 11.2 Analogue outputs 332
- 12 Increment positioning 334
- 13 Hirth coupling 337
- 13.3 Program example 338
- 14 Datum correction 346
- 15 Tool changer 348
- 15.1 Tool table, Pocket table 348
- (TT: L-OFFS) 350
- (TT: R-OFFS) 350
- 15.1.1 Special Tools 351
- GRE1 GRE2 371
- 15.3.3 Program module STANDBY 375
- 15.3.8 Program module CHANGE 379
- Several overshoots 384
- Incorrect! 384
- Kink point 391
- 16.3.9 Adjust the offset 398
- 17.1 Analogue voltage output 399
- Machine parameters – Contents 403
- 1.1 User parameters 404
- 2.1 Entry format 405
- 2.3.1 Manual input 406
- 3 List of machine parameters 408
- 3.2 Positioning 415
- Entry: 0 to 65 536 [s] 417
- 3.4 Operation with servo lag 420
- 3.6 Spindle 424
- 3.7 Integral PLC 427
- 3.10 Tapping 434
- 3.11 Display and operation 435
- Entry: 0 to 3 438
- RESET 4-226 438
- 3.13 Hardware 447
- 61 List of markers 450
- 2 List of words 459
- 7PLC Programming — Contents 462
- 1 PLC functions 467
- 1.1 Select PLC operation 467
- 1.2 PLC – Main menu 468
- 1.3 File management 469
- 1.4 Text Editor 471
- 1.6.1 TRACE functions 472
- 1.6.2 Logic diagram 472
- 1.6.3 TABLE function 473
- 1.6.4 COMPILE function 473
- 2 Program creation 477
- 2.1 Program structure 477
- 2.1.1 Command 477
- 2.1.2 Module technique 478
- 2.2 Address allocation 479
- 2.2.1 Operand directory 479
- 2.2.2 Addressing the memory 479
- 2.3 Data transfer NC/PLC 480
- 2.3.1 Number transfer 480
- 2.4 Timers and counters 485
- 2.4.1 Timers 485
- 2.4.2 Counters 487
- 2.6 EPROM creation 489
- 2.7 Error messages 491
- 3 Commands 497
- 3.1 Load and Assign Commands 497
- 3.1.1 LOAD (L) 497
- 3.1.2 LOAD NOT (LN) 499
- 3.1.4 LOAD BYTE (LB) 502
- 3.1.5 LOAD WORD (LW) 502
- 3.1.6 LOAD DOUBLEWORD (LD) 502
- 3.1.7 ASSIGN (=) 504
- 3.1.8 ASSIGN BYTE (B=) 506
- 3.1.9 ASSIGN WORD (W=) 506
- 3.1.11 ASSIGN NOT (=N) 507
- 3.2 Set-Commands 509
- 3.2.1 SET (S) 509
- 3.2.2 RESET (R) 510
- 3.2.3 SET NOT (SN) 511
- 3.2.4 RESET NOT (RN) 512
- 3.3 Logic Gates 514
- 3.3.1 AND (A) 514
- 3.3.2 AND NOT (AN) 516
- 3.3.3 OR (O) 518
- 3.3.4 OR NOT (ON) 520
- 3.3.5 EXCLUSIVE OR (XO) 522
- 3.4 Arithmetic Commands 527
- 3.4.1 ADDITION (+) 527
- 3.4.2 SUBTRACTION (–) 528
- 3.4.3 MULTIPLICATION (x) 529
- 3.4.4 DIVISION (/) 530
- 3.4.5 REMAINDER (MOD) 531
- 3.4.6 INCREMENT (INC) 532
- 3.4.7 DECREMENT (DEC) 532
- 3.5 Comparisons 534
- 3.5.1 EQUAL TO (==) 534
- 3.5.2 LESS THAN (<) 535
- 3.5.3 GREATER THAN (>) 536
- 3.5.6 UNEQUAL (<>) 539
- 3.6.1 AND [ ] (A[ ]) 541
- 3.6.2 AND NOT [ ] (AN[ ]) 541
- 3.6.3 OR [ ] (O[ ]) 541
- 3.6.4 OR NOT [ ] (ON[ ]) 541
- 3.7.1 ADD [ ] (+[ ]) 546
- 3.7.2 SUBTRACT [ ] (–[ ]) 546
- 3.7.4 DIVISION [ ] (/[ ]) 546
- 3.8.1 EQUAL TO [ ] (==[ ]) 550
- 3.9 Shift Commands 554
- 3.10 Bit Commands 557
- 3.10.1 BIT SET (BS) 557
- 3.10.2 BIT RESET (BC) 558
- 3.10.3 BIT TEST (BT) 559
- 3.11 Stack Operations 561
- 3.12 Jump Commands 566
- 3.12.4 Call Module (CM) 568
- 3.12.10 Jump Label (LBL) 571
- 3.13 INDEX-Register 573
- 3.14.1 LOAD (L) 576
- 3.14.2 ADD (+) 576
- Example of STRING execution: 578
- 3.15.1 EQUAL TO (==) 580
- 3.15.2 LESS THAN (<) 580
- 3.15.3 GREATER THAN (>) 581
- 3.15.6 UNEQUAL (<>) 582
- 3.16 Submit Programs 584
- 3.17 Constants Field (KF) 588
- 3.18 Program Structures 588
- 3.18.4 CASE Branch 590
- 3.19 Linking Files 592
- 3.19.1 USES Instruction 592
- 3.19.2 GLOBAL Instruction 593
- 3.19.3 EXTERN Instruction 594
- 73 Commands 596
- 4 PLC Modules 597
- 4.2 Machine Parameters 600
- 4.3 Status and Coordinates 602
- 4.4 Number Conversion 608
- 0110 0011B0 = 99 611
- 6S0 = Hex 63 3 611
- 4.6 PLC Window 613
- 4.7 Files 618
- 1: Offset Y 620
- 3: Offset 4 620
- 4.8 Data Interface 623
- Possible errors: 629
- 4.9 PLC Axes 632
- 5 Compatibility with TNC 355 639
- 5.1 PLC Program Conversion 640
- 5.2 Compatibility Markers 641
- 5.3 Incompatibility 643
- 5.3.1 PLC Macros 643
- 5.3.2 PLC Error Messages 645
- 5.3.3 Mode Code 645
- 5.3.4 Non-Implemented Markers 646
- 5.3.5 PLC Cycle Time 647
- Data Interface – Contents 648
- 1 Introduction 650
- 1.1.1 Serial/parallel 651
- MSB LSB 652
- 1.1.3 Checking data 654
- 1.1.4 Data transfer rate 655
- 1.2 Handshaking 656
- 1.2.1 Hardware handshaking 656
- 1.2.2 Software handshaking 656
- 2 TNC data interfaces 657
- 2.1 General 657
- 2.2 RS-232-C/V.24 interface 657
- 2.2.1 Hardware 657
- 2.2.2 Signal levels 658
- 2.2.3 Signal designations 659
- RS-232-C 661
- Adapter block 661
- 2.3 RS-422/V.11 interface 662
- 2.3.1 Hardware 662
- 2.3.2 Signal levels 663
- 2.3.3 Signal designations 663
- 2.3.4 Pin layouts 664
- 2.4 Data interface functions 664
- 2.4.1 Saving/reading files 665
- (DNC operation) 666
- 2.5.1 Selection of interfaces 668
- Peripheral unit 670
- 2.6 External programming 674
- 3 Data transmission protocols 675
- 3.1.1 General 675
- 3.1.2 Protocols 677
- 3.2.1 General 683
- 3.2.2 Protocols 687
- Read-in selected file 690
- 3.3 LSV/2 Protocol 693
- 4 Data transfer by PLC 694
- 4.1.1 General 694
- 4.1.2 Free configuration 694
- 5 Error messages 695
- 5.1 TNC error messages 695
- OEM-cycles – Contents 698
- 1 Creating OEM-cycles 699
- 2 Dialogs for OEM-cycles 704
- 3 Output in binary code 705
- 5 OEM-cycles in NC programs 707
- Positioning Module - Contents 709
- 1 PLC positioning module 710
- 1.1 Introduction 710
- 1.2 Hardware 711
- 1.3 EMERGENCY STOP routine 713
- TNC 425 - Contents 715
- 1 Digital speed control 716
- 2.1 Hardware 717
- 2.2 Summary of connections 718
- 2.2.1 Pin assignment 719
- 2.4 Analogue output 721
- 3 Machine interfacing 722
- ANALOGUE 727
- 3.4 Oscilloscope 730
- 3.4.1 Soft-key rows 731
- 3.4.2 Triggers 732
- 3.4.3 Recording 732
- 4 Cable overview 735
- Appendix - Contents 736
- 1 7-Bit ASCII code 737
- 2 Powers of 2 740
- Damping factor 744
- .2-19; 4-77; 4-104; 4-273 748
Summary of Contents
Page 1 - Technical Manual
January 98 208 732 21 · 6.5 · 1/98 · S · Printed in Germany · Subject to change without notice(208 732 E2)Technical ManualTNC 407TNC 415TNC 425Valid f
Page 4 - Update Information No. 20
01.98 TNC 407/TNC 415/TNC 425 15 Cable overview 3-7250m50m50m20mVB263 954 ..40mVB244 005 ..VB 262 009 ..VB290 110 ..VB290 109 ..VL262 011 ..20mVL262 0
Page 223
123456789101112Contents Technical Manual TNC 407, TNC 415 B, TNC 425Update InformationIntroductionMounting and Electrical InstallationMachine Integra
Page 707 - 5 OEM-cycles in NC programs
01.98 TNC 407/TNC 415/TNC 425 4 Cable overview 11-2150m50m50m20mVB263 954 ..40mVB244 005 ..VB290 110 ..VB290 109 ..VB274 539 ..max. 30 mAPE 510 227
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