Heidenhain SHB Data Interfaces for HEIDENHAIN User Manual

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Data Interfaces
for HEIDENHAIN
Controls of the Series
July 2011
Service Manual
TNC 122
TNC 124
TNC 125
TNC 131/135
TNC 145
TNC 150/151/155
TNC 246
TNC 2500
TNC 306
TNC 310
TNC 335
TNC 351/355
TNC 360
TNC 370
TNC 406
TNC 407/415
TNC 410
TNC 425
TNC 426/430
CNC 232 B
CNC 234.xx
CNC 332
Page view 0
1 2 3 4 5 6 ... 99 100

Summary of Contents

Page 1 - Controls of the Series

Data Interfaces for HEIDENHAINControls of the SeriesJuly 2011Service ManualTNC 122TNC 124TNC 125TNC 131/135TNC 145TNC 150/151/155TNC 246TNC 2500TNC 3

Page 2

June 2011 2 – 112.3.1 HardwareThe integrated Ethernet expansion card provides you with both the 10Base2 (BNC) port and the 10BaseT (twisted pair). You

Page 3

Mai 2006 HEIDENHAIN Service-Handbuch iTNC 530

Page 4 - 1.2 About this Manual

2 – 12 HEIDENHAIN Service Manual for Data Interfaces2.3.3 Connecting the TNC to data networksThe HEIDENHAIN control models TNC 426/TNC 430 can optiona

Page 5

June 2011 3 – 133 Connector Designations and Layouts3.1 Connector Designations and Layouts of TNC 125, 131, 135, 145, 150, 151/155RS-232-C/V.24 data i

Page 6 - 2.1 RS-232-C/V.24 Interface

3 – 14 HEIDENHAIN Service Manual for Data Interfaces3.2 Connector Designations and Layouts of TNC 122, TNC 2xx, TNC 3xx, TNC 4xx, CNC xxx3.2.1 RS-232

Page 7

June 2011 3 – 153.2.2 RS-232-C/V.24 data interface, 9-pin, D-sub Flange socket with female insertPin no. Assignment Designation1 Shield Chassis Ground

Page 8 - 2.2 RS-422/V.11 Interface

3 – 16 HEIDENHAIN Service Manual for Data Interfaces3.2.3 RS-422/V.11 data interface, 15-pin, D-sub Flange socket with female insertPin no. Assignment

Page 9 - 2.3 Ethernet

June 2011 3 – 17X25 Ethernet interface, RJ45 connection, 10BaseT Maximum cable length: non-shielded: 100 m shielded: 400 mX26 Ethernet interface, B

Page 10

3 – 18 HEIDENHAIN Service Manual for Data Interfaces

Page 11

June 2011 4 – 194 Wiring Diagrams of the Data Interfaces4.1 RS-232-C/V.24 OverviewHW: Wiring diagram for data transfer with hardware handshake SW: Wi

Page 12

4 – 20 HEIDENHAIN Service Manual for Data Interfaces4.2 RS-422/V.11 Overview4.3 Ethernet Overview4.4 RS-232-C/V.24 DiagramsDiagram no. 1 RS-232-C/V.24

Page 13 - TNC 4xx, CNC xxx

Juni 20111 How to Use this Service Manual1.1 Target Group ...

Page 14

June 2011 4 – 21The RS-232-C-/V.24 data interface has different pin layouts at the logic unit and the V.24 adapter block.Diagram no. 2 RS-232-C/V.24 w

Page 15

4 – 22 HEIDENHAIN Service Manual for Data InterfacesDiagram no. 3 RS-232-C/V.24 with adapter block for hardware handshake, TNC 25-pin / peripheral 9-

Page 16

June 2011 4 – 23Diagram no. 4 RS-232-C/V.24 with adapter block for software handshake, TNC 25-pin / peripheral 9-pin 1) Customer wiring or part avail

Page 17

4 – 24 HEIDENHAIN Service Manual for Data InterfacesDiagram no. 5 RS-232-C/V.24 with adapter block for software handshake, TNC 25-pin / peripheral 9-

Page 18 - 4.1 RS-232-C/V.24 Overview

June 2011 4 – 25AttentionThis modification applies for hardware handshake with TNC 145 to TNC 155. In these control models, the RTS pin is not connect

Page 19 - 4.4 RS-232-C/V.24 Diagrams

4 – 26 HEIDENHAIN Service Manual for Data InterfacesDiagram no. 6 RS-232-C/V.24 with adapter block for software handshake, TNC 14-pin / peripheral 9-

Page 20

June 2011 4 – 27Diagram no. 7 RS-232-C/V.24 with adapter block for hardware handshake, TNC 14-pin / peripheral 25-pin

Page 21 - TNC 25-pin / peripheral 9-pin

4 – 28 HEIDENHAIN Service Manual for Data InterfacesAttentionThis modification applies for hardware handshake with TNC 145 to TNC 155. In these contro

Page 22 - Diagram no. 4

June 2011 4 – 29Diagram no. 8 RS-232-C/V.24 with adapter block for software handshake, TNC 14-pin / peripheral 25-pinDiagram no. 9 RS-232-C /V.24 dir

Page 23 - Diagram no. 5

4 – 30 HEIDENHAIN Service Manual for Data InterfacesDiagram no. 11 RS-232-C/V.24 direct connection for hardware handshake, TNC 25-pin / peripheral 25

Page 24

HEIDENHAIN Service-Handbuch Datenschnittstellen6.3 Machine Parameters for TNC 232/246 ...

Page 25 - TNC 14-pin / peripheral 9-pin

June 2011 4 – 31Diagram no. 13 RS-232-C /V.24 direct connection, TNC 14-pin / peripheral 25-pinDiagram no. 14 RS-232-C/V.24 with adapter block for har

Page 26 - Diagram no. 7

4 – 32 HEIDENHAIN Service Manual for Data InterfacesDiagram no. 15 RS-232-C/V.24 with adapter block for hardware handshake, TNC 9-pin / peripheral 9-

Page 27

June 2011 4 – 334.5 RS-422/V.11 DiagramDiagram no. 16 RS-422/V.11 data interface4.6 V.11 -> V.24 ConverterDiagram no. 17NoteThe RS-422-/V.11 data i

Page 28

4 – 34 HEIDENHAIN Service Manual for Data Interfaces

Page 29

April 2010 5 – 355 Operating Modes of the Data Interfaces5.1 Operating Modes on TNC 125, 131, 135, 145, 150, 151/155One or several operating modes are

Page 30

5 – 36 HEIDENHAIN Service Manual for Data Interfaces5.2 Operating Modes on TNC 122 to TNC 430One or several operating modes are available, depending o

Page 31 - TNC 9-pin / peripheral 9-pin

April 2010 5 – 371) The transfer rate must be set to 9600 baud.2) Change of directory is not possible.3) Machine must support LSV2/DNC operation.4) Fi

Page 32 - 4.6 V.11 -> V.24 Converter

5 – 38 HEIDENHAIN Service Manual for Data InterfacesEXT: For adaptation of data transfer in standard data format and for blockwise transfer to periphe

Page 33

April 2010 6 – 396 Machine Parameters for the Data Interfaces6.1 Machine Parameters for TNC 125, 131, 135, 145, 150, 151/155, 351/3556.1.1 Overview

Page 34

6 – 40 HEIDENHAIN Service Manual for Data Interfaces6.1.2 Description of the machine parametersMachine parameters - general informationData formatAs o

Page 35

June 2011 1 – 51 How to Use this Service Manual1.1 Target GroupThis Service Manual has been written for specialist electricians for service, maintenan

Page 36

April 2010 6 – 41Program end and program start The control characters for "program end" and "program start" are defined in MP 71 (

Page 37

6 – 42 HEIDENHAIN Service Manual for Data InterfacesMachine parameters for blockwise transfer With Blockwise Transfer in the "Program Run" o

Page 38 - 6.1.1 Overview

April 2010 6 – 43Machine parameter calculation Examples: MP 218 (5010.1) - MP 221 (5010.4) and MP 224 (5010.5)MP 218 (5010.1) = 17736The LSB must corr

Page 39

6 – 44 HEIDENHAIN Service Manual for Data InterfacesMP 224 (5010.5) = 4Prescribed for the FDE/TNC program; otherwise selectable as above.For our examp

Page 40

April 2010 6 – 45Machine parameter calculation for graphic outputIn the graphics mode the display of the TNC 155/355 consists of 512 x 490 pixels. For

Page 41

6 – 46 HEIDENHAIN Service Manual for Data InterfacesThe following escape sequences and ASCII characters must be transferred to the printer for initial

Page 42

April 2010 6 – 47Output of control characters at the beginning of each graphic lineInput values MP 230 (5120.0) : 1805 MP 231 (5120.1) : 2587 MP 232 (

Page 43

6 – 48 HEIDENHAIN Service Manual for Data Interfaces6.2 Machine Parameters for TNC 122/1246.2.1 Overview6.2.2 Description of the machine parametersThe

Page 44

April 2010 6 – 496.3 Machine Parameters for TNC 232/2466.3.1 Overview

Page 45

6 – 50 HEIDENHAIN Service Manual for Data Interfaces6.3.2 Description of the machine parameters

Page 46

1 – 6 HEIDENHAIN Service Manual for Data Interfaces1.4 Meaning of the symbols used in this manual DANGERFailure to comply with this information could

Page 47

April 2010 6 – 516.4 Machine Parameters for TNC 306/335/360/2500/CNC 234/TNC 370 6.4.1 Overview

Page 48 - 6.3.1 Overview

6 – 52 HEIDENHAIN Service Manual for Data Interfaces6.4.2 Description of the machine parameters* Accessible via code number 123

Page 49

April 2010 6 – 53

Page 50 - 6.4.1 Overview

6 – 54 HEIDENHAIN Service Manual for Data Interfaces6.5 Machine Parameters for TNC 310/4106.5.1 Overview

Page 51

April 2010 6 – 556.5.2 Description of the machine parameters

Page 52 - April 2010 6 – 53

6 – 56 HEIDENHAIN Service Manual for Data Interfaces6.6 Machine Parameters for TNC 406/407/415/4256.6.1 Overview

Page 53 - 6.5.1 Overview

April 2010 6 – 576.6.2 Description of the machine parameters of TNC 406/407/415 Machine parametersThe following list contains the machine parameters f

Page 54 - April 2010 6 – 55

6 – 58 HEIDENHAIN Service Manual for Data Interfaces* Accessible via code number 123

Page 55 - 6.6.1 Overview

April 2010 6 – 59* Accessible via code number 123

Page 56

6 – 60 HEIDENHAIN Service Manual for Data Interfaces6.6.3 Description of the machine parameters of TNC 415 B/425Machine parametersThe following list c

Page 57

June 2011 2 – 72 General Information on the Data Interfaces2.1 RS-232-C/V.24 InterfaceRS-232-C is the designation of a serial interface for transfer r

Page 59

6 – 62 HEIDENHAIN Service Manual for Data Interfaces* Accessible via code number 123

Page 60 - April 2010 6 – 61

April 2010 6 – 636.7 Machine Parameters for TNC 426/4306.7.1 Overview

Page 61

6 – 64 HEIDENHAIN Service Manual for Data Interfaces6.7.2 Description of the machine parameters* Accessible via code number 123

Page 62 - 6.7.1 Overview

April 2010 7 – 657 Ethernet Card (Option) in TNC 426/430 Controls7.1 Installing the Ethernet CardDanger to internal components! When handling componen

Page 63

7 – 66 HEIDENHAIN Service Manual for Data InterfacesFunction of the green LEDs on the ETHERNET boardBS (D1), Bus Select: Access to the Ethernet contro

Page 64 - X14 (X38)

April 2010 7 – 67X25, 10BaseT A transposed cable must be used to realize a direct connection from the computer to the TNC via 10BaseT.Pin layouts of

Page 65

7 – 68 HEIDENHAIN Service Manual for Data Interfaces7.3 Ethernet Configuration in the TNC7.3.1 Settings in DEFINE NETThe following settings are made i

Page 66 - TNC via 10BaseT

April 2010 7 – 69HOST: 1)As of NC software 280 472 and 280 473! Here the name is entered under which the control registers itself at the SERVER.The

Page 67

7 – 70 HEIDENHAIN Service Manual for Data InterfacesMASK:1) SUBNET MASK to "save" addresses in the network.1) This information can be provid

Page 68

2 – 8 HEIDENHAIN Service Manual for Data Interfaces2.1.3 HEIDENHAIN data transfer softwareTNCremoNT is a software package for communication between PC

Page 69

April 2010 7 – 71PROT:1)Here the format for data transfer is specified (RFC in most cases).HW:1)Hardware configuration of the connection :10BaseT (twi

Page 70

7 – 72 HEIDENHAIN Service Manual for Data Interfaces7.3.2 Settings in DEFINE MOUNTThe following settings can be made in DEFINE MOUNT:ADDRESS:1)Address

Page 71

April 2010 7 – 73FCM FileCreateMode; here you assign access rights to files for OWNER, GROUP and other USERs.AM Here you can set, whether AUTOMOUNT i

Page 72

7 – 74 HEIDENHAIN Service Manual for Data InterfacesADDRESS:1)Address (Internet address) of the serverHM: 1=YES / 0=NO1) This information can be provi

Page 73 - HM: 1=YES / 0=NO

April 2010 7 – 75DEVICENAME: This name is displayed in the TNC program management for the mounted network.PATH: Directory path, e.g.: world / home / t

Page 74 - PATH: Directory path

7 – 76 HEIDENHAIN Service Manual for Data InterfacesDOMAIN: Name used by the TNC to log onto the server. As of NC software 280 472 and 473 this inform

Page 75

April 2010 7 – 77GID:1)GROUP ID; identifies the groupDCM Directory create mode to define access rights to the directory for OWNER, GROUP and other US

Page 76

7 – 78 HEIDENHAIN Service Manual for Data InterfacesFCM File create mode to define access rights to the files for OWNER, GROUP and other USERS.AM: Her

Page 77

April 2010 7 – 797.4 Checking the Connection to the Server

Page 78 - April 2010 7 – 79

7 – 80 HEIDENHAIN Service Manual for Data Interfaces7.5 Finding the Hardware Address of the Ethernet Card

Page 79

June 2011 2 – 92.2 RS-422/V.11 InterfaceAs the features of the V.24/RS-232-C interface are limited, the V.11/RS-422 interface was developed. This inte

Page 80 - April 2010 7 – 81

April 2010 7 – 817.6 Working with the Ethernet Interface7.6.1 Establish network connection (mount)

Page 81

7 – 82 HEIDENHAIN Service Manual for Data InterfacesThe network line must be connected to the Ethernet card.On the left half of the screen the mounted

Page 82 - April 2010 7 – 83

April 2010 7 – 837.6.2 Unmounting a network connection

Page 83

7 – 84 HEIDENHAIN Service Manual for Data Interfaces

Page 84

April 2010 8 – 858 Error Messages and their Causes8.1 Error Messages Related to the RS-232C and RS-422 Interfaces8.1.1 Error messages at the TNC in th

Page 85

8 – 86 HEIDENHAIN Service Manual for Data Interfaces8.1.2 Error messages at the MEIn the ME, the electronics is tested and the external operating cond

Page 86

April 2010 8 – 878.1.3 Error messages at the FE in the ME modeIn the ME mode, errors are displayed by the indicator lamps (LEDs) of the control button

Page 87

8 – 88 HEIDENHAIN Service Manual for Data InterfacesPressing clears the error messages. No interface coupling is possible, as data transfer

Page 88

April 2010 8 – 898.1.4 Error messages at the TNC in the FE modeIn this operating mode, the floppy disk unit outputs errors in the following format:(SO

Page 89

8 – 90 HEIDENHAIN Service Manual for Data Interfaces8.1.5 Error messages during data transferTRANSFERRED VALUE INCORRECT XX = A Faulty character fram

Page 90 - 8.2 Ethernet Error Messages

2 – 10 HEIDENHAIN Service Manual for Data Interfaces2.2.2 Signal levelsWith the V.11/RS-422 interface the signals are both transmitted and received a

Page 91

April 2010 8 – 918.2 Ethernet Error MessagesErrInternetor messages or warnings that are generated when a device is mounted, are stored in plain langua

Page 92 - 9 Tables

8 – 92 HEIDENHAIN Service Manual for Data InterfacesErrors and warnings generated by the network file system, version 2: NFS2: <Device name> (W)

Page 93

April 2010 9 – 939 Tables9.1 7-Bit ASCII CodeCharacter Decimal Octal HexadecimalNUL 000 000 00SOH 001 001 01STX 002 002 02ETX 003 003 03EOT 004 004 04

Page 94

9 – 94 HEIDENHAIN Service Manual for Data InterfacesSP 032 040 20! 033 041 21“ 034 042 22# 035 043 23$ 036 044 24% 037 045 25& 038 046 26’ 039 047

Page 95

April 2010 9 – 95D 068 104 44E 069 105 45F 070 106 46G 071 107 47H 072 110 48I 073 111 49J 074 112 4AK 075 113 4BL 076 114 4CM 077 115 4DN 078 116 4EO

Page 96 - 9.2 Powers of 2

9 – 96 HEIDENHAIN Service Manual for Data Interfacesh 104 150 68i 105 151 69j 106 152 6Ak 107 153 6Bl 108 154 6Cm 109 155 6Dn 110 156 6Eo 111 157 6Fp

Page 97

April 2010 9 – 979.2 Powers of 2n 2n0112243841653266471288256951210 1 02411 2 04812 4 09613 8 19214 16 38415 32 76816 65 53617 131 07218 262 14419 524

Page 98

9 – 98 HEIDENHAIN Service Manual for Data Interfaces

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